Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.

iorx

Worked awesomely! Thank you for the swift response.

If anyone curios of the event:

My EFISYS was obiously matching here.

[2.7.1-RELEASE]/: mkdir -p /boot/efi
[2.7.1-RELEASE]/: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
[2.7.1-RELEASE]/: mkdir -p /tmp/efitmp
[2.7.1-RELEASE]/: cp -Rp /boot/efi/* /tmp/efitmp
[2.7.1-RELEASE]/: ls /tmp/efitmp/efi/boot/
BOOTx64.efi startup.nsh
[2.7.1-RELEASE]/: umount /boot/efi
[2.7.1-RELEASE]/: newfs_msdos -F 32 -c 1 -L EFISYS /dev/msdosfs/EFISYS
/dev/msdosfs/EFISYS: 403266 sectors in 403266 FAT32 clusters (512 bytes/cluster)
BytesPerSec=512 SecPerClust=1 ResSectors=32 FATs=2 Media=0xf0 SecPerTrack=63 Heads=255 HiddenSecs=0 HugeSectors=409600 FATsecs=3151 RootCluster=2 FSInfo=1 Backup=2
[2.7.1-RELEASE]/: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
[2.7.1-RELEASE]/: cp -Rp /tmp/efitmp/* /boot/efi/
[2.7.1-RELEASE]/: df -hi /boot/efi
Filesystem             Size    Used   Avail Capacity iused ifree %iused  Mounted on
/dev/msdosfs/EFISYS    197M    386K    197M     0%       0     0     -   /boot/efi

updated from console:

Enter an option: 13

>>> Updating repositories metadata...
Updating pfSense-core repository catalogue...
Fetching meta.conf: . done
Fetching packagesite.pkg: . done
Processing entries: . done
pfSense-core repository update completed. 4 packages processed.
Updating pfSense repository catalogue...
Fetching meta.conf: . done
Fetching packagesite.pkg: ...... done
Processing entries: .......... done
pfSense repository update completed. 549 packages processed.
All repositories are up to date.

The following 10 package(s) will be affected (of 0 checked):

Installed packages to be UPGRADED:
        curl: 8.4.0 -> 8.5.0 [pfSense]
        isc-dhcp44-relay: 4.4.3P1_3 -> 4.4.3P1_4 [pfSense]
        isc-dhcp44-server: 4.4.3P1_3 -> 4.4.3P1_4 [pfSense]
        openvpn: 2.6.7_1 -> 2.6.8_1 [pfSense]
        pfSense: 2.7.1 -> 2.7.2 [pfSense]
        pfSense-base: 2.7.1 -> 2.7.2 [pfSense-core]
        pfSense-default-config: 2.7.1 -> 2.7.2 [pfSense]
        pfSense-kernel-pfSense: 2.7.1 -> 2.7.2 [pfSense-core]
        pfSense-repo: 2.7.1 -> 2.7.2 [pfSense]
        strongswan: 5.9.11_2 -> 5.9.11_3 [pfSense]

Number of packages to be upgraded: 10

**** WARNING ****
Reboot will be required!!
Proceed with upgrade? (y/N) y
>>> Removing vital flag from php82... done.
>>> Downloading upgrade packages...
Updating pfSense-core repository catalogue...
Fetching meta.conf:
Fetching packagesite.pkg:
pfSense-core repository is up to date.
Updating pfSense repository catalogue...
Fetching meta.conf:
Fetching packagesite.pkg:
pfSense repository is up to date.
All repositories are up to date.
Checking for upgrades (10 candidates): .......... done
Processing candidates (10 candidates): .......... done
Checking integrity... done (0 conflicting)
The following 10 package(s) will be affected (of 0 checked):

Installed packages to be UPGRADED:
        curl: 8.4.0 -> 8.5.0 [pfSense]
        isc-dhcp44-relay: 4.4.3P1_3 -> 4.4.3P1_4 [pfSense]
        isc-dhcp44-server: 4.4.3P1_3 -> 4.4.3P1_4 [pfSense]
        openvpn: 2.6.7_1 -> 2.6.8_1 [pfSense]
        pfSense: 2.7.1 -> 2.7.2 [pfSense]
        pfSense-base: 2.7.1 -> 2.7.2 [pfSense-core]
        pfSense-default-config: 2.7.1 -> 2.7.2 [pfSense]
        pfSense-kernel-pfSense: 2.7.1 -> 2.7.2 [pfSense-core]
        pfSense-repo: 2.7.1 -> 2.7.2 [pfSense]
        strongswan: 5.9.11_2 -> 5.9.11_3 [pfSense]

Number of packages to be upgraded: 10
>>> Downloading pkg...

No packages are required to be fetched.
Integrity check was successful.
>>> Upgrading pfSense-boot...>>> Unmounting /boot/efi... done.
 done.
>>> Upgrading pfSense kernel...
Checking integrity... done (0 conflicting)
The following 1 package(s) will be affected (of 0 checked):

Installed packages to be UPGRADED:
        pfSense-kernel-pfSense: 2.7.1 -> 2.7.2 [pfSense-core]

Number of packages to be upgraded: 1
[1/1] Upgrading pfSense-kernel-pfSense from 2.7.1 to 2.7.2...
[1/1] Extracting pfSense-kernel-pfSense-2.7.2: .......... done
===> Keeping a copy of current kernel in /boot/kernel.old
>>> Removing unnecessary packages... done.
System is going to be upgraded.  Rebooting in 10 seconds.

and then

*** Welcome to pfSense 2.7.2-RELEASE (amd64) on fw ***

jimp

@iorx said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

@stephenw10

Hi, I posted the same problem (In the "heat of the moment" I missed to search first of course...)

Was the installation affected / changed when getting this error? Do I dare to reboot?

FYI- No, nothing was harmed. The odd-looking filename is from the install command attempting to create a new file with the new loader contents. The way the install command is invoked here it makes a new file and then only if that succeeds does it remove the old file and then rename the new file to the old name.

This means that it only actually changes things if each step succeeds, which is the safest method. Since the creation of the new file failed, it didn't end up changing anything, so it stopped processing at that point.

mikeinnyc

I borked this upgrade badly. I was down literally for an hour. I gave up and just installed fresh and loaded my backup. All good now.

MichelH

Thanks @jimp! Increasing the EFI filesystem size fixed the issue for me as well. My version started out as a 2.4.4 version back in the days.

chpalmer

@jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

mount_msdosfs /dev/msdosfs/EFISYS /boot/efi

[2.7.1-RELEASE][admin@BlynSite.localdomain]/root: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
mount_msdosfs: /dev/msdosfs/EFISYS: Device busy

Well crap! This box is about 300 miles away from me.

~~Guess is shall stay on 2.7.1 for now.~~

Just tried again and it appears that it has now worked.. whew!!

elfranko

@jimp Just like to say I can neither cofirm nor deny if this fix worked for my 3 installs that started with a blistering 900k partition. If it worked, thank you I now have 200mb, if not I don't have a firewall.
I think the system I inherited started out as a 2.4 (Physical Server built from an ISO)

Cheers

Elfranko

gnowicki

@jimp Thank you! Worked perfectly for me.

RumMonkey69

@jimp this fixed it for me too. thanks

rcfa

@slu Exactly the same issue, here...

rcfa

This post is deleted!

rcfa

@jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

WARNING: These commands may cause unintended harm to your installation, your state of being, aura, personal wellness, sanity, favorite sports team, and/or pets. Use with caution. Have backups and installation media nearby.

If it's a VM, snapshot it before proceeding.

Assuming your EFI partition is /dev/msdosfs/EFISYS, this should work. If it's not, substitute in the proper path (e.g. /dev/gpt/EFISYS or maybe /dev/vtbd0p1 for example.)
# mkdir -p /boot/efi
# mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
# mkdir -p /tmp/efitmp
# cp -Rp /boot/efi/* /tmp/efitmp
# umount /boot/efi
# newfs_msdos -F 32 -c 1 -L EFISYS /dev/msdosfs/EFISYS
# mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
# cp -Rp /tmp/efitmp/* /boot/efi/
Afterwards you should have an EFI filesystem that is the full size of the partition, which is roughly 200M.

The upgrade should proceed after that.

If it doesn't work, roll back or reinstall. You never saw this post. That torpedo did not self-destruct. You heard it hit the hull. I was never here.

@jimp Thanks, this did the trick. Reinstalling wasn't really a viable option, as I have no physical access to the system without stepping into a plane and taking a long trip...

eostrike

This is where mine fails. Before I try the above commands I wonder if this is the same or different than with others are experiencing:

Installed packages to be REINSTALLED:
pfSense-boot-2.7.2 [pfSense-core]

Number of packages to be reinstalled: 1
[1/1] Reinstalling pfSense-boot-2.7.2...
[1/1] Extracting pfSense-boot-2.7.2: .......... done
Updating the EFI loader
install: //boot/efi/efi/boot/INS@wA0x7V: Input/output error
pkg-static: POST-INSTALL script failed
failed.

[2.7.1-RELEASE][root@erico.esoindustries.com]/root: df -hi /boot/efi/efi/boot/
Filesystem Size Used Avail Capacity iused ifree %iused Mounted on
/dev/gptid/9004f6cb-76ff-11eb-a980-80ee73eba629 222G 2.8G 201G 1% 53k 30M 0% /

[2.7.1-RELEASE][root@erico.esoindustries.com]/root: sysctl machdep.bootmethod
machdep.bootmethod: UEFI

jimp

@eostrike said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

This is where mine fails. Before I try the above commands I wonder if this is the same or different than with others are experiencing:

Yours is different. Start a new thread. Though it's probably an EFI partition from a second disk or installer media. Either way that belongs in a fresh thread, though.

eostrike

@jimp thank you I just started a new thread.

Sammy73

@jimp This worked for me too, thanks so much!

proger

@jimp
Thank you for this solution!
It's work for me at 2.7.0 -> 2.7.2 upgrade

conbonbur

@Sammy73 said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

@jimp

Hello.
I am coming late but I had the same problem and @jimp's solution worked perfectly.

@jimp
Thank you. Merry Christmas (late) and Happy New Year.

tumbleweedcity

@jimp Just another upvote for this fantastic stress-saving solution! Really appreciated, as your clear step by step instructions saved me literally hours of work having to re-install my pfSense+ edition from scratch via the lengthy process via the CE installer.

Massive thanks! Upgrade to 23.09.1 completed successfully following your instructions to increase the EFI partition to 200Mb. I'd buy you a coffee/beer if I could!

melik2k3

@jimp ty

noloader

@jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

mkdir -p /boot/efi

mount_msdosfs /dev/msdosfs/EFISYS /boot/efi

mkdir -p /tmp/efitmp

cp -Rp /boot/efi/* /tmp/efitmp

umount /boot/efi

newfs_msdos -F 32 -c 1 -L EFISYS /dev/msdosfs/EFISYS

mount_msdosfs /dev/msdosfs/EFISYS /boot/efi

cp -Rp /tmp/efitmp/* /boot/efi/

Afterwards you should have an EFI filesystem that is the full size of the partition, which is roughly 200M.

The upgrade should proceed after that.

Thank you sir!