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    23.09 ->24.03 unable to update boot code on /dev/ada1

    Scheduled Pinned Locked Moved Problems Installing or Upgrading pfSense Software
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    • C
      crazy-chipmunk @stephenw10
      last edited by

      @stephenw10
      Yes booting UEFI.

      Originally installed many years ago before plus etc. Converted to plus when that happened and updates went ok till 23.05.1 Then failed badly going from 23.05.1 to 23.09 with boot errors. UEFI partition was too small for the new update and the default installer would not erase the drive the re-create the partitions so had to attach the drives to another system, delete all partitions and then put the drives back into the pfsense system and then able to install CE 2.7.1. Subsequently had to upgrade back to plus 23.09 before I could use my backup config to restore.

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      • stephenw10S
        stephenw10 Netgate Administrator
        last edited by

        Hmm, is it already mounted perhaps? What doe mount -p show?

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        • C
          crazy-chipmunk @stephenw10
          last edited by stephenw10

          @stephenw10

          pfSense/ROOT/default	/			zfs	rw,noatime,nfsv4acls 	0 0
          devfs			/dev			devfs	rw		0 0
          /dev/gpt/efiboot0	/boot/efi		msdosfs	rw		2 2
          pfSense/tmp		/tmp			zfs	rw,nosuid,noatime,nfsv4acls 	0 0
          pfSense/var		/var			zfs	rw,noatime,nfsv4acls 	0 0
          pfSense			/pfSense		zfs	rw,noatime,nfsv4acls 	0 0
          pfSense/home		/home			zfs	rw,noatime,nfsv4acls 	0 0
          pfSense/var/log		/var/log		zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          pfSense/var/cache	/var/cache		zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          pfSense/var/empty	/var/empty		zfs	rw,noatime,nfsv4acls 	0 0
          pfSense/var/db		/var/db			zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          pfSense/var/tmp		/var/tmp		zfs	rw,nosuid,noatime,nfsv4acls 	0 0
          pfSense/reservation	/pfSense/reservation	zfs	rw,noatime,nfsv4acls 	0 0
          pfSense/ROOT/default/cf	/cf			zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          pfSense/ROOT/default/var_cache_pkg /var/cache/pkg		zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          pfSense/ROOT/default/var_db_pkg /var/db/pkg		zfs	rw,noexec,nosuid,noatime,nfsv4acls 	0 0
          tmpfs			/var/run		tmpfs	rw		0 0
          
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          • stephenw10S
            stephenw10 Netgate Administrator
            last edited by

            @crazy-chipmunk said in 23.09 ->24.03 unable to update boot code on /dev/ada1:

            /dev/gpt/efiboot0

            Hmm so it is still mounted from ada0 but not ada1. 🤔

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            • C
              crazy-chipmunk @stephenw10
              last edited by

              @stephenw10
              I haven't rebooted the device yet as I don't know what happens and did not want to have to resetup everything from scratch, so posted here and waiting. Thanks for taking a look.

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              • stephenw10S
                stephenw10 Netgate Administrator
                last edited by

                I would expect it to have done nothing because it aborted the upgrade process.

                I find it odd it not log updating ada0p1 but perhaps it would have done that after ada1p1.

                It doesn't actually need to update the efiboot partition so it should still boot fine in the instance that the 24.03 upgrade did take place.

                However we hit this in testing on some other install configurations and it just didn't upgrade. We also put in fixes to allow it to complete for everything we hit though.

                I'll try to replicate it but it looks like you have a pretty standard ZFS mirror there. It could be something hardware specific.

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                • C
                  crazy-chipmunk @stephenw10
                  last edited by

                  @stephenw10
                  Yes, rebooted successfully back to 23.09.1 as you said, upgrade did not complete. No other environments visible. Would it be useful for you to have the full output from the upgrade process? I can attach here if you like. Thanks again for looking into this issue.

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                  • stephenw10S
                    stephenw10 Netgate Administrator
                    last edited by

                    Yes any additional data you can provide would be great, thanks.

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                    • C
                      crazy-chipmunk @stephenw10
                      last edited by

                      This post is deleted!
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                      • C
                        crazy-chipmunk @stephenw10
                        last edited by crazy-chipmunk

                        @stephenw10
                        I attached the full output from the failed upgrade as a txt file.

                        More Hardware and Setup details
                        Supermicro A2SDi-4C-HLN4F motherboard. Latest bios 1.9a. 8gb ECC supermicro memory
                        Additional pfSense packages installed: Wireguard, System_patches, OpenVPN-Client-Export, Nut

                        I also uninstalled the packages and tried to upgrade and that failed as well with the same error as expected

                        I have attached 2 text files with drive details.

                        pfsense update failed.txt
                        ada0-drive-details.txt
                        ada1-drive-details.txt

                        Thanks for all your help. Hope you can help me find a fix. Thanks again.

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                        • stephenw10S
                          stephenw10 Netgate Administrator
                          last edited by

                          Hmm, not easy to replicate so far at least.

                          Since you have tried to install you should be able to try running the install-boot code directly like:

                          [23.09.1-RELEASE][root@plusdev-4.stevew.lan]/root: install-boot
                          System Configuration
                          
                          Architecture: amd64
                          Boot Devices: /dev/ada0
                                        /dev/ada1
                           Boot Method: uefi
                            Filesystem: zfs
                              Platform: QEMU Guest
                          
                          Proced with updating boot code? [y/N]: y
                          
                          Updating boot code...
                          
                          /usr/local/sbin/../libexec/install-boot.sh -b auto -f zfs -s gpt -u ada1
                          gpart bootcode -b /boot/pmbr -p /boot/gptzfsboot -i 2 ada1
                          partcode written to ada1p2
                          bootcode written to ada1
                          ESP /dev/ada1p1 mounted on /tmp/stand-test.bSVnmC
                          263440KB space remaining on ESP: renaming old bootx64.efi file /efi/boot/bootx64.efi /efi/boot/bootx64-old.efi
                          263440KB space remaining on ESP: renaming old loader.efi file /etc/freebsd/loader.efi /etc/freebsd/loader-old.efi
                          Copying loader.efi to /EFI/freebsd on ESP
                          Creating UEFI boot entry for FreeBSD
                          Marking UEFI boot entry 0008 active
                          Copying bootx64.efi to /efi/boot on ESP
                          Unmounting and cleaning up temporary mount point
                          Finished updating ESP
                          
                          /usr/local/sbin/../libexec/install-boot.sh -b auto -f zfs -s gpt -u ada0
                          gpart bootcode -b /boot/pmbr -p /boot/gptzfsboot -i 2 ada0
                          partcode written to ada0p2
                          bootcode written to ada0
                          ESP /dev/ada0p1 mounted on /tmp/stand-test.G3cO9h
                          264784KB space remaining on ESP: renaming old bootx64.efi file /efi/boot/bootx64.efi /efi/boot/bootx64-old.efi
                          264784KB space remaining on ESP: renaming old loader.efi file /etc/freebsd/loader.efi /etc/freebsd/loader-old.efi
                          Copying loader.efi to /EFI/freebsd on ESP
                          Creating UEFI boot entry for FreeBSD
                          Marking UEFI boot entry 0009 active
                          Copying bootx64.efi to /efi/boot on ESP
                          Unmounting and cleaning up temporary mount point
                          Finished updating ESP
                          
                          Done.
                          

                          Do you see any other errors there? Or any errors in the system log after running it?

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                          • stephenw10S
                            stephenw10 Netgate Administrator
                            last edited by

                            Ok it's probably this: https://redmine.pfsense.org/issues/15083

                            Likely that EFI partition was never formatted when it was originally installed. Running the commands listed there to create the fat32 filesystem should allow it to complete the upgrade.

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                            • C
                              crazy-chipmunk @stephenw10
                              last edited by

                              @stephenw10
                              You are correct. This is exactly what the problem was. EFI partition was never formatted after creation. I followed the steps you outlined and the upgrade completed successfully. Thank you so much for taking the time to figure out the issue and helping me. Have a great day!

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