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    Looking for PASSIVE + LOW POWER suggestions (no fans, no moving parts)

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    • stephenw10S
      stephenw10 Netgate Administrator
      last edited by

      I don't think you are going to be able to get a completely passively cooled system with sufficient cpu power for $200.  That will get you an Atom based passively cooled system but that's not going to support 3-5 vpns at 20Mbits each, no where near!
      A passively cooeld i3 or i5 would do it but that's going to mean massive aluminium heatsinks and heatpipes and those are expensive.  :-
      You are going to need to look for a middle ground, quiet but still powerful.

      Steve

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      • P
        pf123user
        last edited by

        @stephenw10:

        I don't think you are going to be able to get a completely passively cooled system with sufficient cpu power for $200.  That will get you an Atom based passively cooled system but that's not going to support 3-5 vpns at 20Mbits each, no where near!
        A passively cooeld i3 or i5 would do it but that's going to mean massive aluminium heatsinks and heatpipes and those are expensive.  :-
        You are going to need to look for a middle ground, quiet but still powerful.

        Steve

        At this point my challenge is more with noise than with power consumption. The Dell P490 has a 750W PSU which is more than adequate for power but the combination of the PSU and the internal fans makes the box quite loud.

        A few of my locations are in small offices and/or retail/home applications where a server is out of the question because the Dell workstation box is already too loud. The real thing is the fans and getting something that's quiet and hopefully into a smaller form-factor. At this point if I could maintain equal power consumption but move to a unit that's smaller and silent (or as close to silent as possible) that would be excellent.

        Any ideas would be much appreciated. I've been running this on Dual-Xeon X5060 (3.2ghz dual core with hyperthreadding so 4 physical cores and 4 virtual cores across 2 CPUs). I'm thinking about going to something in the i3 range or possibly going to an E8400 CPU - but not sure if that will lower the power consumption by anything substancial.

        Thx for replies so far - very much appreciated!

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        • stephenw10S
          stephenw10 Netgate Administrator
          last edited by

          @pf2.0nyc:

          I'm thinking about going to something in the i3 range or possibly going to an E8400 CPU - but not sure if that will lower the power consumption by anything substantial.

          It will!

          Have a look here: http://www.tomshardware.com/reviews/d510mo-intel-atom,2616-11.html

          82W peak system power on the i3. They are using a 750W PSU for that test so it will be horribly inefficient at 82W. At that sort of power dissipation you're probably not going to be able to go passive (for sensible cost) but you can use a slow, quiet fan.

          Steve

          Edit:
          Further to the above the i3 530 scores 2729 at Passmark compare that to a dual X5160 system at 3952.
          Around 70% the processing power of your current system (a little less your cpus are 3.2GHz) but 260W vs 73W TDP.

          Also the newer sandy bridge cores are lower power consumption and higher processing power.

          Edit: Having read up on this further I realise that the 51XX Xeon is Core2 based where as the 50XX is older uses more power and would have significantly lower cpu score. All the more reason to get an i3.  ;)

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          • M
            malon123
            last edited by

            I guess you can go with i3 or i5 with CPU underclocked and undervolted. This will save you a lot of power and heat. I guess under full loading of your spec your CPU heatsink will keep cool and thus the fan still runs slow, making least noise.

            If you need a smaller sized solution, the best you can go is AMD's new APU platform. Choose your motherboard with ITX form factor.

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            • P
              pf123user
              last edited by

              Thank you for the replies. Have not been able to source a decent solution/alternative. The Dell Precision 490 is both cheap and easy - but also large, loud and power hungry.

              I've been messing around with a few different options and haven't been able to find anything decent. What I have right now is stupid overkill and I'm running old/legacy hardware (Intel PRO 1000 dual/quad MT nics, xeon 5060 cpu, WD raptor 36gb 10krpm HDD, ddr2 ecc RAM).

              I'm not looking for cutting-edge blazing fast low latency or uber-high throughputs as the current hardware does just fine. I'd imagine any dual/quad intel PT can crush an intel MT card. Its more about shoving it into the quiet and passive much smaller form factor at a reasonable cost. I tried a few Atom boards as well as a few i3 and i5 boards. They seem to be very expensive to get what I want. An Intel Pro 1000 MT dual NIC is <$20 shipped on eBay and I can't max that out on any piece of hardware I run.

              Right now noise, form factor and power consumption (in that order) are the only problems.

              Any suggestions would be much appreciated. I'm in the process of purchasing quieter fans to retro-fit the machines with so besides noise the next two are power consumption and form factor.

              Thx.

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              • I
                icebeer
                last edited by

                Have you read this thread: http://forum.pfsense.org/index.php/topic,38514.0.html ?

                I'm using an AMD Brazos plattform with an dual port PCIe Intel NIC. It stays below 30 Watt all the time, has one 120mm fan running inaudible @650rpm and is housed in a Mini-ITX enclosure.

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                • P
                  pf123user
                  last edited by

                  @icebeer:

                  Have you read this thread: http://forum.pfsense.org/index.php/topic,38514.0.html ?

                  I'm using an AMD Brazos plattform with an dual port PCIe Intel NIC. It stays below 30 Watt all the time, has one 120mm fan running inaudible @650rpm and is housed in a Mini-ITX enclosure.

                  Thanks for your post. I may simply move to a much more modern platform over time. I'm learning that my existing machines draw a bunch of power and aren't quiet - but they are rock solid reliable, cheap and easy to fix and way overkill for my needs (not to mention that Intel Pro 1000 MT cards are cheap).

                  I'll need to do 10-15 of these and I can't see spending $800-$1,200 per machine at this point when what I have is already hardware overkill.

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                  • stephenw10S
                    stephenw10 Netgate Administrator
                    last edited by

                    Can you adapt your existing hardware at all?
                    What if you just remove one of the cpus? From your figures it seems as though one Xeon should be sufficient for your needs, that should reduce power consumption. Having done that can you fit a fan speed controller?
                    Much cheaper than replacing it all.  ;)

                    Steve

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                    • P
                      pf123user
                      last edited by

                      yeah I'm looking into that. I did a major stress test today and could only get up to 14% CPU but I'm up to 42% memory usage - time to look at taking out a CPU and adding an extra 2GB of RAM (total of 4GB).

                      The loudest thing is the memory cooling fans and there are a few ebay retrofits out there I may look at - or I may try and wrap the inside of the box with some sound deadening material. I've had good luck with that in the past as well.

                      I think for starters I'll keep both CPUs in and shut off hyperthreading to see how that works.

                      Does ACL and Hardware Prefetch have any impact whether they are on or off?

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                      • P
                        pf123user
                        last edited by

                        Slight update…

                        Turned off hyperthreading (HT) and the CPU usage more than doubled - which is strange but it is what it is.

                        I think the easy answer is that I need to spend some money - these x5060 CPUs were awesome at one time... but not anymore. I have a dual Xeon W5580 (3.2ghz quad core with HT) box that I set up identical and when I test that (with 9GB ddr3 RAM) I can't even move the needle. I can pretty much push the limits on any Intel Pro 1000 MT, GT or PT NIC and push full gigabit through them and the CPU and memory needle stays at or under 1%.

                        Looks like I need to either live with my power consuming machines or shell out the cash to upgrade to more modern hardware that's generally faster than what I have.

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                        • S
                          ScottNJ
                          last edited by

                          You should look into the Soekris Net5501. Over the years I too was searching for the perfect low powered device to run
                          pFsense on.

                          http://soekris.com/products/net5501.html

                          I've used it not only at home but in a production environment (commodities trading firm 50 users business cable).
                          It's used as a backup to the Cisco ASA that runs on a 100mbit line.

                          I see lots of people on here with setups that are overkill for their needs. From what you describe this should work nicely.

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                          • P
                            pf123user
                            last edited by

                            @ScottNJ:

                            You should look into the Soekris Net5501. Over the years I too was searching for the perfect low powered device to run
                            pFsense on.

                            http://soekris.com/products/net5501.html

                            I've used it not only at home but in a production environment (commodities trading firm 50 users business cable).
                            It's used as a backup to the Cisco ASA that runs on a 100mbit line.

                            I see lots of people on here with setups that are overkill for their needs. From what you describe this should work nicely.

                            I too have some of these setups in the equities space - and those are usually in the form of a 1U dell server or in the standard P490 workstation. I have a few schools and retail shops that are complaining about the noise. Unfortunatly the hardware is my cost to bear hence my need for something cheap/affordable. I'll look into this box - thanks. It looks like a very reasonable alternative to what I've been using. The PCI slot is perfect for a Cisco PCI wireless AP and the cost seems reasonable.

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                            • stephenw10S
                              stephenw10 Netgate Administrator
                              last edited by

                              @pf2.0nyc:

                              Per box maybe 3-5 VPNs, bandwidth is variable - usually restricted to the remote user's ISP and usually well under 10mbps each way (20 combined).

                              No way that Soekris box will support that unless you get encyption hardware.

                              Steve

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                              • B
                                Bai Shen
                                last edited by

                                @stephenw10:

                                @pf2.0nyc:

                                I'm thinking about going to something in the i3 range or possibly going to an E8400 CPU - but not sure if that will lower the power consumption by anything substantial.

                                It will!

                                Have a look here: http://www.tomshardware.com/reviews/d510mo-intel-atom,2616-11.html

                                82W peak system power on the i3. They are using a 750W PSU for that test so it will be horribly inefficient at 82W. At that sort of power dissipation you're probably not going to be able to go passive (for sensible cost) but you can use a slow, quiet fan.

                                Steve

                                Edit:
                                Further to the above the i3 530 scores 2729 at Passmark compare that to a dual X5160 system at 3952.
                                Around 70% the processing power of your current system (a little less your cpus are 3.2GHz) but 260W vs 73W TDP.

                                Also the newer sandy bridge cores are lower power consumption and higher processing power.

                                Edit: Having read up on this further I realise that the 51XX Xeon is Core2 based where as the 50XX is older uses more power and would have significantly lower cpu score. All the more reason to get an i3.  ;)

                                My i3 idles at 40W.  Haven't really gotten it configured too much yet, so I'm not sure what it will get up to.  I am having a rogue process that's loading one of the cores, and that takes it up to 53W.  That's witha  380W 80+ Bronze power supply(smallest I could easily get).

                                The only fans are one case fan, the cpu fan, and the psu fan.  It's pretty quiet.

                                1 Reply Last reply Reply Quote 0
                                • S
                                  serialdie
                                  last edited by

                                  I just replace my Alix 2D3 with a Dell GX520 Small Form Factor and its been awesome. It's silent, small enough to fit in my home/office rac, and efficient. Overkill? Nope. It runs 2Gigs of ram with a P4 3Ghz HPT and a 40GB hdd. It does the job perfect in my 100/50Mbps Line.. best of all they are dirt cheap.

                                  1 Reply Last reply Reply Quote 0
                                  • AhnHELA
                                    AhnHEL
                                    last edited by

                                    P4 Prescotts are not known for being low power and your ALIX only uses about 5W compared to about 86W for your P4.  Also, Dell's BIOS only underclocks to 2.8Ghz from 3.0 during speedstep, not a noteworthy power savings while idle.

                                    Considering your pipe is above what an ALIX can handle I would say it was quite necessary for you to upgrade.

                                    AhnHEL (Angel)

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                                    • Z
                                      z3r0
                                      last edited by

                                      http://forum.pfsense.org/index.php/topic,40399.0.html

                                      this information might be relevent to you?

                                      1 Reply Last reply Reply Quote 0
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