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    Upgrade to 2.1.2: Stuck on 2.1

    Scheduled Pinned Locked Moved Problems Installing or Upgrading pfSense Software
    81 Posts 29 Posters 34.1k Views
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    • G
      gazoo
      last edited by

      I have same issue apparently. No answer. Here's my log:

      NanoBSD Firmware upgrade in progress...
      
      Installing /root/latest.tgz.
      SLICE         1
      OLDSLICE      2
      TOFLASH       ad0s1
      COMPLETE_PATH ad0s1a
      GLABEL_SLICE  pfSense0
      Sun Apr 13 02:37:42 EDT 2014
      
      total 8
      dr-xr-xr-x   7 root  wheel         512B Apr 12 15:03 .
      drwxr-xr-x  26 root  wheel         1.0k Apr 12 15:03 ..
      crw-r-----   1 root  operator    0,  56 Apr 12 15:03 ad0
      crw-r-----   1 root  operator    0,  57 Apr 12 15:03 ad0s1
      crw-r-----   1 root  operator    0,  60 Apr 12 15:03 ad0s1a
      crw-r-----   1 root  operator    0,  58 Apr 12 15:03 ad0s2
      crw-r-----   1 root  operator    0,  61 Apr 12 15:03 ad0s2a
      crw-r-----   1 root  operator    0,  59 Apr 12 15:03 ad0s3
      crw-------   1 root  operator    0,  28 Apr 12 15:03 ata
      crw-------   1 root  wheel       0,  11 Apr 13 01:29 bpf
      lrwxr-xr-x   1 root  wheel           3B Apr 12 15:03 bpf0 -> bpf
      crw-------   1 root  tty         0,   4 Apr 13 02:37 console
      crw-rw-rw-   1 root  wheel       0,  44 Apr 12 15:03 crypto
      crw-rw-rw-   1 root  wheel       0,  10 Apr 12 15:03 ctty
      crw-rw----   1 uucp  dialer      0,  35 Apr 12 15:03 cuau0
      crw-rw----   1 uucp  dialer      0,  36 Apr 12 15:03 cuau0.init
      crw-rw----   1 uucp  dialer      0,  37 Apr 12 15:03 cuau0.lock
      crw-rw----   1 uucp  dialer      0,  41 Apr 12 15:03 cuau1
      crw-rw----   1 uucp  dialer      0,  42 Apr 12 15:03 cuau1.init
      crw-rw----   1 uucp  dialer      0,  43 Apr 12 15:03 cuau1.lock
      crw-------   1 root  wheel       0,   5 Apr 12 15:03 devctl
      cr--------   1 root  wheel       0,  54 Apr 12 15:03 devstat
      dr-xr-xr-x   2 root  wheel         512B Apr 12 15:03 fd
      crw-------   1 root  wheel       0,  13 Apr 12 15:03 fido
      crw-r-----   1 root  operator    0,   3 Apr 12 15:03 geom.ctl
      crw-------   1 root  wheel       0,  23 Apr 12 15:03 io
      crw-------   1 root  wheel       0,   8 Apr 12 15:03 klog
      crw-r-----   1 root  kmem        0,  15 Apr 12 15:03 kmem
      dr-xr-xr-x   2 root  wheel         512B Apr 12 15:03 led
      crw-r-----   1 root  operator    0,  62 Apr 12 15:03 md0
      crw-r-----   1 root  operator    0,  66 Apr 12 15:03 md1
      crw-------   1 root  wheel       0,  47 Apr 12 15:03 mdctl
      crw-r-----   1 root  kmem        0,  14 Apr 12 15:03 mem
      crw-------   1 root  kmem        0,  16 Apr 12 15:03 nfslock
      crw-rw-rw-   1 root  wheel       0,  25 Apr 13 02:37 null
      crw-r--r--   1 root  wheel       0,  27 Apr 12 15:03 pci
      crw-rw----   1 root  proxy       0,  45 Apr 12 15:03 pf
      crw-rw-rw-   1 root  wheel       0,   9 Apr 12 15:03 ptmx
      crw-rw-rw-   1 root  wheel       0,   6 Apr 12 15:03 random
      crw-------   1 root  wheel       0,  24 Apr 12 15:03 speaker
      lrwxr-xr-x   1 root  wheel           4B Apr 12 15:03 stderr -> fd/2
      lrwxr-xr-x   1 root  wheel           4B Apr 12 15:03 stdin -> fd/0
      lrwxr-xr-x   1 root  wheel           4B Apr 12 15:03 stdout -> fd/1
      crw-------   1 root  wheel       0,  32 Apr 12 15:03 ttyu0
      crw-------   1 root  wheel       0,  33 Apr 12 15:03 ttyu0.init
      crw-------   1 root  wheel       0,  34 Apr 12 15:03 ttyu0.lock
      crw-------   1 root  wheel       0,  38 Apr 12 15:03 ttyu1
      crw-------   1 root  wheel       0,  39 Apr 12 15:03 ttyu1.init
      crw-------   1 root  wheel       0,  40 Apr 12 15:03 ttyu1.lock
      crw-------   1 uucp  dialer      0,  73 Apr 12 15:04 tun1
      dr-xr-xr-x   2 root  wheel         512B Apr 12 15:03 ufs
      dr-xr-xr-x   2 root  wheel         512B Apr 12 15:03 ufsid
      lrwxr-xr-x   1 root  wheel           9B Apr 12 15:03 ugen0.1 -> usb/0.1.0
      lrwxr-xr-x   1 root  wheel           9B Apr 12 15:03 ugen1.1 -> usb/1.1.0
      lrwxr-xr-x   1 root  wheel           6B Apr 12 15:03 urandom -> random
      dr-xr-xr-x   2 root  wheel         512B Apr 12 15:03 usb
      crw-r--r--   1 root  operator    0,  46 Apr 12 15:03 usbctl
      crw-------   1 root  operator    0,  55 Apr 12 15:03 xpt0
      crw-rw-rw-   1 root  wheel       0,  26 Apr 12 15:03 zero
      
      -rw-r--r--  1 root  wheel    76M Apr 13 02:34 /root/latest.tgz
      
      MD5 (/root/latest.tgz) = b914649dd6be90a461a99615c07882c3
      
      /dev/ufs/pfSense1 on / (ufs, local, noatime, synchronous)
      devfs on /dev (devfs, local)
      /dev/ufs/cf on /cf (ufs, local, noatime, synchronous)
      /dev/md0 on /tmp (ufs, local)
      /dev/md1 on /var (ufs, local)
      devfs on /var/dhcpd/dev (devfs, local)
      
      last pid: 52248;  load averages:  3.09,  1.78,  1.20  up 0+11:34:50    02:38:14
      67 processes:  7 running, 60 sleeping
      
      Mem: 92M Active, 50M Inact, 74M Wired, 6780K Cache, 33M Buf, 7052K Free
      Swap: 
      
        PID USERNAME  THR PRI NICE   SIZE    RES STATE    TIME   WCPU COMMAND
      92215 root        1  76    0 40308K 20156K accept   4:21  0.00% php
      86955 root        1  76    0 26484K 15784K accept   2:37  0.00% php
      41671 root        1  44    0  8004K  4984K kqread   1:04  0.00% lighttpd
      93099 root        1  76   20  3644K  1332K piperd   0:20  0.00% sh
        292 root        1  76   20  3352K  1112K kqread   0:15  0.00% check_reload_status
      45599 nobody      1  44    0  5512K  2316K select   0:12  0.00% dnsmasq
      31777 root        1  44    0  3264K  1208K select   0:12  0.00% apinger
      97171 root        1  44    0  3416K  1400K select   0:10  0.00% syslogd
      66552 root        1  44    0  7284K  5872K select   0:07  0.00% bsnmpd
      30425 root       21  44    0 21400K  3996K ucond    0:05  0.00% filterdns
      78170 root        1  64   20  6280K  6300K select   0:05  0.00% ntpd
      52603 dhcpd       1  44    0 11456K  7584K select   0:05  0.00% dhcpd
      25251 root        1  44    0  3264K   848K piperd   0:03  0.00% logger
      90659 proxy       1  64   20 10356K  5928K kqread   0:03  0.00% squid
      25151 root        1  44    0  5868K  1916K bpf      0:02  0.00% tcpdump
      61760 root        1  44    0  5952K  2324K kqread   0:01  0.00% lighttpd
      72531 root        1  64   20  5432K  3224K select   0:01  0.00% openvpn
      19617 root        1  44    0  5144K  1544K select   0:01  0.00% hostapd
      
      NanoBSD upgrade starting
      
      dd if=/dev/zero of=/dev/ad0s1 bs=1m count=1
      1+0 records in
      1+0 records out
      1048576 bytes transferred in 0.344171 secs (3046671 bytes/sec)
      
      /usr/bin/gzip -dc /root/latest.tgz | /bin/dd of=/dev/ad0s1 obs=64k
      3844449+0 records in
      30034+1 records out
      1968357888 bytes transferred in 394.695594 secs (4987028 bytes/sec)
      After upgrade fdisk/bsdlabel
      
      /sbin/fsck_ufs -y /dev/ad0s1a
      ** /dev/ad0s1a
      ** Last Mounted on /tmp/netgatemnt
      ** Phase 1 - Check Blocks and Sizes
      ** Phase 2 - Check Pathnames
      ** Phase 3 - Check Connectivity
      ** Phase 4 - Check Reference Counts
      ** Phase 5 - Check Cyl groups
      5506 files, 317470 used, 3462558 free (542 frags, 432752 blocks, 0.0% fragmentation)
      
      ***** FILE SYSTEM IS CLEAN *****
      
      /sbin/tunefs -L pfSense0 /dev/ad0s1a
      Checking for post_upgrade_command...
      Found post_upgrade_command, executing (pfSense0)...
      tar: Failed to set default locale
      Checking for /tmp/pfSense0/tmp/post_upgrade_command.php... 
      Running /tmp/pfSense0/tmp/post_upgrade_command.php pfSense0
      Adding serial port settings (/tmp/pfSense0)...
      Reading /tmp/pfSense0/boot/loader.conf...
      
      /dev/ufs/pfSense0 / ufs ro,sync,noatime 1 1
      /dev/ufs/cf /cf ufs ro,sync,noatime 1 1
      
      gpart set -a active -i 1 ad0
      gpart: table 'ad0' is corrupt: Operation not permitted
      
      /usr/sbin/boot0cfg -s 1 -v /dev/ad0
      #   flag     start chs   type       end chs       offset         size
      1   0x00      0:  1: 1   0xa5    751: 15:63           63      3854529
      2   0x80    752:  1: 1   0xa5    479: 15:63      3854655      3854529
      3   0x00    480:  0: 1   0xa5    581: 15:63      7709184       102816
      
      version=2.0  drive=0x80  mask=0x3  ticks=182  bell=# (0x23)
      options=packet,update,nosetdrv
      volume serial ID 9090-9090
      default_selection=F1 (Slice 1)
      Sun Apr 13 02:48:27 EDT 2014
      
      NanoBSD Firmware upgrade is complete.  Rebooting in 10 seconds.
      
      File list:
      /tmp/pfSense0
      /tmp/pfSense0/.snap
      /tmp/pfSense0/COPYRIGHT
      /tmp/pfSense0/bin
      /tmp/pfSense0/bin/cat
      /tmp/pfSense0/bin/chflags
      /tmp/pfSense0/bin/chmod
      /tmp/pfSense0/bin/cp
      /tmp/pfSense0/bin/csh
      /tmp/pfSense0/bin/tcsh
      /tmp/pfSense0/bin/date
      /tmp/pfSense0/bin/dd
      /tmp/pfSense0/bin/df
      /tmp/pfSense0/bin/domainname
      /tmp/pfSense0/bin/echo
      /tmp/pfSense0/bin/expr
      /tmp/pfSense0/bin/hostname
      /tmp/pfSense0/bin/kenv
      /tmp/pfSense0/bin/kill
      /tmp/pfSense0/bin/ln
      /tmp/pfSense0/bin/link
      .....a bunch more tmp files..
      Misc log:
      
      fdisk: invalid fdisk partition table found
      bsdlabel: /dev/ad0s3: no valid label found
      bsdlabel: /dev/ad0s3: no valid label found
      bsdlabel: /dev/ad0s3: no valid label found
      tar: Failed to set default locale
      tar: Failed to set default locale
      shutdown: [pid 82135]
      
      fdisk/bsdlabel log:
      
      Before upgrade fdisk/bsdlabel
      ******* Working on device /dev/ad0 *******
      parameters extracted from in-core disklabel are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Figures below won't work with BIOS for partitions not in cyl 1
      parameters to be used for BIOS calculations are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Media sector size is 512
      Warning: BIOS sector numbering starts with sector 1
      Information from DOS bootblock is:
      The data for partition 1 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 63, size 3854529 (1882 Meg), flag 0
      	beg: cyl 0/ head 1/ sector 1;
      	end: cyl 751/ head 15/ sector 63
      The data for partition 2 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 3854655, size 3854529 (1882 Meg), flag 80 (active)
      	beg: cyl 752/ head 1/ sector 1;
      	end: cyl 479/ head 15/ sector 63
      The data for partition 3 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 7709184, size 102816 (50 Meg), flag 0
      	beg: cyl 480/ head 0/ sector 1;
      	end: cyl 581/ head 15/ sector 63
      The data for partition 4 is:
       <unused># /dev/ad0s1:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      # /dev/ad0s2:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      ---------------------------------------------------------------
      
      ******* Working on device /dev/ad0 *******
      parameters extracted from in-core disklabel are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Figures below won't work with BIOS for partitions not in cyl 1
      parameters to be used for BIOS calculations are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Media sector size is 512
      Warning: BIOS sector numbering starts with sector 1
      Information from DOS bootblock is:
      The data for partition 1 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 63, size 3854529 (1882 Meg), flag 0
      	beg: cyl 0/ head 1/ sector 1;
      	end: cyl 751/ head 15/ sector 63
      The data for partition 2 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 3854655, size 3854529 (1882 Meg), flag 80 (active)
      	beg: cyl 752/ head 1/ sector 1;
      	end: cyl 479/ head 15/ sector 63
      The data for partition 3 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 7709184, size 102816 (50 Meg), flag 0
      	beg: cyl 480/ head 0/ sector 1;
      	end: cyl 581/ head 15/ sector 63
      The data for partition 4 is:
       <unused># /dev/ad0s1:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      # /dev/ad0s2:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      ---------------------------------------------------------------
      
      Final upgrade fdisk/bsdlabel
      ******* Working on device /dev/ad0 *******
      parameters extracted from in-core disklabel are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Figures below won't work with BIOS for partitions not in cyl 1
      parameters to be used for BIOS calculations are:
      cylinders=7745 heads=16 sectors/track=63 (1008 blks/cyl)
      
      Media sector size is 512
      Warning: BIOS sector numbering starts with sector 1
      Information from DOS bootblock is:
      The data for partition 1 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 63, size 3854529 (1882 Meg), flag 0
      	beg: cyl 0/ head 1/ sector 1;
      	end: cyl 751/ head 15/ sector 63
      The data for partition 2 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 3854655, size 3854529 (1882 Meg), flag 80 (active)
      	beg: cyl 752/ head 1/ sector 1;
      	end: cyl 479/ head 15/ sector 63
      The data for partition 3 is:
      sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
          start 7709184, size 102816 (50 Meg), flag 0
      	beg: cyl 480/ head 0/ sector 1;
      	end: cyl 581/ head 15/ sector 63
      The data for partition 4 is:
       <unused># /dev/ad0s1:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      # /dev/ad0s2:
      type: unknown
      disk: amnesiac
      label: 
      flags:
      bytes/sector: 512
      sectors/track: 63
      tracks/cylinder: 16
      sectors/cylinder: 1008
      cylinders: 3813
      sectors/unit: 3844449
      rpm: 3600
      interleave: 1
      trackskew: 0
      cylinderskew: 0
      headswitch: 0		# milliseconds
      track-to-track seek: 0	# milliseconds
      drivedata: 0 
      
      8 partitions:
      #          size     offset    fstype   [fsize bsize bps/cpg]
        a:    3844433         16    unused        0     0   
        c:    3844449          0    unused        0     0     # "raw" part, don't edit
      ---------------------------------------------------------------</unused></unused></unused> 
      
      1 Reply Last reply Reply Quote 0
      • D
        Darkk
        last edited by

        @mjohnson:

        I'm in the same boat with 40 plus devices scattered across 4 provinces. I actually haven't managed to get a single one to upgrade except the 3 in our local offices that I performed a clean install on, 2G and 4G, current versions 2.03 and 2.1 on all remotes attempting auto upgrade and manual firmware uploads. Not sure what to do, since I don't want to risk chopping them up and losing remote connectivity. I don't own a helicopter to get around that quickly  ;D

        All Alix boards. Errors in the upgrade log

        fdisk: invalid fdisk partition table found
        bsdlabel: /dev/ad0s3: no valid label found
        bsdlabel: /dev/ad0s3: no valid label found
        bsdlabel: /dev/ad0s3: no valid label found
        tar: Failed to set default locale
        tar: Failed to set default locale
        shutdown: [pid 24752]

        I hear ya about all those remote devices and no time to travel there if there is a problem.  For me if there is a risk of breaking it at a remote site I would send them another firewall box and tell them to swap it when time permits.  This way the new firewall is working at the corporate office with the remote site's configuration file and should work fine when it reaches at the remote site.  Then have them send the old one back to redo for another site.

        I know it's a PITA.  Might be good for critical sites that can't go down for any period of time.  Hopefully soon we can get these upgrade issues sorted out.

        1 Reply Last reply Reply Quote 0
        • jimpJ
          jimp Rebel Alliance Developer Netgate
          last edited by

          I have a faulty image in my hands now, hopefully I can track down a solution soon.

          Current theory is that it was actually corrupt before the latest update and it just started to show it now, but once I have more time to experiment with the broken CF image I'll know for sure.

          I'm certain we can come up with a fix, but it might be something scary like doing a DD of a good partition table to the start of the disk. Not something I'd generally recommend however in theory all NanoBSD images of the same size should have the same partition layout so it may be safe.

          In the meantime I'd like to find out if everyone involved here had 4GB NanoBSD images, or both 2GB and 4GB, or even more.

          Remember: Upvote with the 👍 button for any user/post you find to be helpful, informative, or deserving of recognition!

          Need help fast? Netgate Global Support!

          Do not Chat/PM for help!

          1 Reply Last reply Reply Quote 0
          • M
            me too
            last edited by

            Both 4GB CF for me.

            1 Reply Last reply Reply Quote 0
            • M
              mjohnson
              last edited by

              2 and 4GB for me.

              1 Reply Last reply Reply Quote 0
              • R
                RCS-Michael
                last edited by

                Jim,

                I have both 2G and 4G nanobsd images displaying this problem.

                Michael

                1 Reply Last reply Reply Quote 0
                • jimpJ
                  jimp Rebel Alliance Developer Netgate
                  last edited by

                  For those of you that have an issue, show me the output of:

                  fdisk -p /dev/ad0
                  

                  And note if it's 2gb or 4gb.

                  If you have a working system of the same size to compare against, show the output from it also.

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                  • M
                    mkomar
                    last edited by

                    Not working: 2GB

                    /dev/ad0

                    g c3875 h16 s63
                    p 1 0xa5 63 1902033
                    a 1
                    p 2 0xa5 1902159 1902033
                    p 3 0xa5 3804192 102816

                    Working: 4GB

                    /dev/ad0

                    g c7751 h16 s63
                    p 1 0xa5 63 3844449
                    p 2 0xa5 3844575 3844449
                    a 2
                    p 3 0xa5 7689024 102816

                    Not Working: 2GB

                    /dev/ad0

                    g c3875 h16 s63
                    p 1 0xa5 63 1902033
                    p 2 0xa5 1902159 1902033
                    a 2
                    p 3 0xa5 3804192 102816

                    Working: 2GB

                    /dev/ad0

                    g c3897 h16 s63
                    p 1 0xa5 63 1902033
                    a 1
                    p 2 0xa5 1902159 1902033
                    p 3 0xa5 3804192 102816

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                    • jimpJ
                      jimp Rebel Alliance Developer Netgate
                      last edited by

                      Those last two are interesting in that they're nearly identical and one works and the other doesn't. I expect some variation as we have, over time, slightly shrunk the NanoBSD slice sizes, but that is a bit curious.

                      The .img file I read from the CF with the "corrupt" table appears to be OK, despite the CF showing a damaged table. So I'm left to wonder if there may be some other CF-related factor at play.

                      The following commands could be dangerous so if you choose to attempt them, proceed with extreme caution. I tested these on my own ALIX with a good MBR and it survived, but there are no guarantees. You need only try one of these methods unless it doesn't help, then proceed to the next one.

                      Method #1: Rewrite the MBR+Partition table with dd

                      sysctl kern.geom.debugflags=16
                      dd if=/dev/ad0 of=/tmp/mbr_part_bkup.img bs=512 count=1
                      dd of=/dev/ad0 if=/tmp/mbr_part_bkup.img bs=512 count=1
                      
                      

                      Method #2: Have fdisk reset the partition table:

                      sysctl kern.geom.debugflags=16
                      fdisk -p /dev/ad0 > /tmp/fdisk_bkup.txt
                      fdisk -if /tmp/fdisk_bkup.txt /dev/ad0
                      
                      

                      Method #3: Take a "working" fdisk output and rewrite using it. I can't stress enough that you must make sure the partition boundaries line up, don't grab the fdisk output from a differently sized card:

                      
                      # Get the "fdisk -p" output from a similar but working CF, save it in /tmp/fdisk_bkup.txt
                      sysctl kern.geom.debugflags=16
                      fdisk -if /tmp/fdisk_bkup.txt /dev/ad0
                      
                      

                      After any of those, chances are that no commands will work to reboot the unit, so either pull the power or run the following to force a panic+reboot:

                      sysctl debug.debugger_on_panic=0
                      sysctl debug.kdb.panic=1
                      

                      After that has completed, try the upgrade once again.

                      Obviously that isn't something you'd want to try on a remote unit.

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                      • M
                        mkomar
                        last edited by

                        All of mine are in remote locations and in production. Can't risk taking them down.

                        I'll be swapping them out with upgraded (Software) replacements in the next week or so.

                        Is there value in trying these fixes after that?

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                        • jimpJ
                          jimp Rebel Alliance Developer Netgate
                          last edited by

                          @mkomar:

                          All of mine are in remote locations and in production. Can't risk taking them down.

                          I'll be swapping them out with upgraded (Software) replacements in the next week or so.

                          Is there value in trying these fixes after that?

                          It would still help to know if any of the above methods would correct the faulty partition table, so that others can benefit from the knowledge.

                          Remember: Upvote with the 👍 button for any user/post you find to be helpful, informative, or deserving of recognition!

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                          Do not Chat/PM for help!

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                          • M
                            mkomar
                            last edited by

                            I should have a couple of those units on hand next week. I'll give it a shot and report back once I've done so.

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                            • M
                              mkomar
                              last edited by

                              JimP - Should have my hands on one or two of the malfunctioning units in the next few days. I'd be happy to try the various fixes you have proposed, and/or if it would be of more value, I'd be happy to either get you serial access to one or both of them and/or get either CF card(s) and/or dd img dumps out to you.

                              Would any of the options work better than others as far as getting a 'known good' fix out there?

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                              • jimpJ
                                jimp Rebel Alliance Developer Netgate
                                last edited by

                                From my post a few entries up ( https://forum.pfsense.org/index.php?topic=75069.msg413219#msg413219 ) – I listed them in order of preference (and likely destructive potential!)

                                So try them in that order, method #1, then #2, then #3 only if both 1 and 2 fail.

                                Remember: Upvote with the 👍 button for any user/post you find to be helpful, informative, or deserving of recognition!

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                                Do not Chat/PM for help!

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                                • M
                                  mkomar
                                  last edited by

                                  [2.1-RELEASE][root@pfsense]/root(1): sysctl kern.geom.debugflags=16
                                  kern.geom.debugflags: 0 -> 16
                                  [2.1-RELEASE][root@pfsense]/root(2): d if=/dev/ad0 of=/tmp/mbr_part_bkup.img bs=512 count=1
                                  dd of=/dev/ad0 if=/tmp/mbr_part_bkup.img bs=512 count=1dd if=/dev/ad0 of=/tmp/mbr_part_bkup.img bs=512 count=1
                                  1+0 records in
                                  1+0 records out
                                  512 bytes transferred in 0.000771 secs (664033 bytes/sec)
                                  [2.1-RELEASE][root@pfsense]/root(3): dd of=/dev/ad0 if=/tmp/mbr_part_bkup.img bs=512 count=1
                                  1+0 records in
                                  GEOM_PART: integrity check failed (ad0, MBR)

                                  512 bytes transferred in 0.024720 secs (20712 bGEOM: ad0s1: media size does not match label.
                                  ytes/sec)
                                  GEOM: ad0s2: media size does not match label.
                                  [2.1-RELEASE][root@pfsense]/root(4):

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                                  • P
                                    pmiller
                                    last edited by

                                    I also have the problem in this post and have been following it closely.  I am particularly interested in an in-place fix since I don't have an extra CF card or reader to re-flash.

                                    mkomar - in the third line of your post shouldn't there be 2 d's instead of one for the 'dd' command?  Maybe a copy/paste error?

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                                    • M
                                      MattMeyer
                                      last edited by

                                      Adding my experience to the thread.  I am also having the same issue.  I am using a SanDisk Extreme 4 GB CF.  This is the output for fdisk -p /dev/ad0:

                                      /dev/ad0

                                      g c7751 h16 s63
                                      p 1 0xa5 63 3861585
                                      a 1
                                      p 2 0xa5 3861711 3861585
                                      p 3 0xa5 7723296 102816

                                      i have tried recreating the MBR using both the dd method and the fdisk method.  Both did not help with a successful upgrade.  I do not have a working device that I can copy the MBR so option #3 is out.

                                      Additionally, trying to change the boot slice does not "stick".

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                                      • M
                                        mkomar
                                        last edited by

                                        @pmiller:

                                        mkomar - in the third line of your post shouldn't there be 2 d's instead of one for the 'dd' command?  Maybe a copy/paste error?

                                        Must have been dropped somehow. If it wasn't 'dd' the we would see an error instead of the command output.

                                        I've still got a 'broken' device standing by if someone is interested in finding a reliable on-line fix. In the mean time, I've just done a config backup/restore and replaced the production units.

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                                        • G
                                          gazoo
                                          last edited by

                                          Since 2.1.3 came out, has this solved any of these problems for anyone? I was going to go for it, but I don't know if that's a good idea - wanted to see what others have seen for 2.1.3

                                          I'm on nano alix 4g netgate

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                                          • T
                                            trunix
                                            last edited by

                                            jimp, I've got the same problem on a 4gb CF. Output of fdisk -p /dev/ad0:

                                            /dev/ad0

                                            g c7745 h16 s63
                                            p 1 0xa5 63 3854529
                                            p 2 0xa5 3854655 3854529
                                            a 2
                                            p 3 0xa5 7709184 102816

                                            I've tried method #1 and #2, but neither worked. The output of fdisk -if /tmp/fdisk_bkup.txt /dev/ad0 from method #2 is below in case it's notable. I didn't get any errors from method #1, the system just booted back into 2.1 on the same slice. The same thing happened after method #2. I'm also not able to switch the bootup slice for whatever reason.

                                            fdisk: WARNING line 2: number of cylinders (7745) may be out-of-range
                                                (must be within 1-1024 for normal BIOS operation, unless the entire disk
                                                is dedicated to FreeBSD)
                                            ******* Working on device /dev/ad0 *******

                                            This system and CF card have been in stable operation for awhile now and I've successfully installed all the updates from 2.0.1 to 2.1. I never got a chance to install 2.1.1, I've had similar problems attempting to install 2.1.2.

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