SG-1100 Upgrade 2.4.5 failure

[andyb8]

Hello,

I am attempting to upgrade my Netgate SG-1100 to 2.4.5 and everything seemed fine until it rebooted and did not come back up! Here is the upgrade output that appears successful: upgrade.txt

After it didn't come back up, I connected the console, it is in some sort of boot loop and appears to be failing while extracting snort. See below. I am not sure how to resolve this and would greatly appreciate any assistance.

>> FreeBSD EFI boot block
   Loader path: /boot/loader.efi

   Initializing modules: ZFS UFS
   Probing 4 block devices......* done
    ZFS found no pools
    UFS found 1 partition
    command args: -S115200

Consoles: EFI console  
Command line arguments: loader.efi -S115200
Image base: 0x3c595008
EFI version: 2.05
EFI Firmware: Das U-boot (rev 0.00)

FreeBSD/arm64 EFI loader, Revision 1.1
(Thu Oct  4 10:04:04 EDT 2018 root@buildbot2.nyi.netgate.com)
   BootCurrent: 0000
   BootOrder: 03e8 0000[*] 0000[*] 0000[*] 03e8 0000[*] 0000[*] 0000[*] 5170 3f71 0000[*] 0000[*] 30d4 0000[*] 0000[*] 0000[*] 5190 3f71 0000[*] 0000[*] 1158 3ff8 0000[*] 0000[*] 51c0 3f71 0000[*] 0000[*] 853c 3ff7 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0004 0000[*] 0000[*] 0000[*] 35b8 3ffa 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 42d0 3ff7 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 5200 3f71 0000[*] 0000[*] 853c 3ff7 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0000[*] 0004 0000[*] 0000[*] 0000[*] 35b8 3ffa 0000[*] 0000[*] 0001 0000[*] 0000[*] 0000[*] 42d0 3ff7 0000[*] 0000[*] f000 3c52 0000[*] 0000[*] 48c0 3f7a 0000[*] 0000[*] 080c 3ff6 0000[*] 0000[*] 5310 3f71 0000[*] 0000[*]
Setting currdev to disk0p3:
Loading /boot/defaults/loader.conf
/boot/kernel/kernel text=0x96db00 data=0x879930+0x3c7c14 syms=[0x8+0x11c478+0x8+0xf3ccd]
\
Hit [Enter] to boot immediately, or any other key for command prompt.
Booting [/boot/kernel/kernel]...               
Using DTB provided by EFI at 0x8000000.
Copyright (c) 1992-2020 The FreeBSD Project.
Copyright (c) 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994
        The Regents of the University of California. All rights reserved.
FreeBSD is a registered trademark of The FreeBSD Foundation.
FreeBSD 11.3-STABLE #233 2c992b2181a(factory-RELENG_2_4_5): Tue Mar 24 15:27:54 EDT 2020
    root@buildbot3-nyi.netgate.com:/build/factory-crossbuild-245-aarch64/obj/aarch64/Og10eFss/build/factory-crossbuild-245-aarch64/sources/FreeBSD-src/sys/pfSense arm64
FreeBSD clang version 8.0.1 (tags/RELEASE_801/final 366581) (based on LLVM 8.0.1)
VT: init without driver.
Starting CPU 1 (1)
FreeBSD/SMP: Multiprocessor System Detected: 2 CPUs
ipw_bss: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw.LICENSE.
ipw_bss: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_bss_fw, 0xffff000000173804, 0) error 1
wlan: mac acl policy registered
ipw_ibss: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw.LICENSE.
ipw_ibss: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_ibss_fw, 0xffff0000001738b0, 0) error 1
ipw_monitor: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw.LICENSE.
ipw_monitor: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_monitor_fw, 0xffff00000017395c, 0) error 1
iwi_bss: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi.LICENSE.
iwi_bss: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_bss_fw, 0xffff000000173a08, 0) error 1
iwi_ibss: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi.LICENSE.
iwi_ibss: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_ibss_fw, 0xffff000000173ab4, 0) error 1
iwi_monitor: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi.LICENSE.
iwi_monitor: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_monitor_fw, 0xffff000000173b60, 0) error 1
random: entropy device external interface
kbd0 at kbdmux0
ofwbus0: <Open Firmware Device Tree>
simplebus0: <Flattened device tree simple bus> on ofwbus0
simplebus1: <Flattened device tree simple bus> on simplebus0
pinctl0: <Armada 37x0 North Bridge pinctl Controller> mem 0x13800-0x138ff,0x13c00-0x13c1f on simplebus1
gpio0: <Armada 37x0 GPIO Controller> on pinctl0
gpiobus0: <OFW GPIO bus> on gpio0
pinctl1: <Armada 37x0 South Bridge pinctl Controller> mem 0x18800-0x188ff,0x18c00-0x18c1f on simplebus1
gpio1: <Armada 37x0 GPIO Controller> on pinctl1
gpiobus1: <OFW GPIO bus> on gpio1
psci0: <ARM Power State Co-ordination Interface Driver> on ofwbus0
gic0: <ARM Generic Interrupt Controller v3.0> mem 0x1d00000-0x1d0ffff,0x1d40000-0x1d7ffff,0x1d80000-0x1d81fff,0x1d90000-0x1d91fff,0x1da0000-0x1dbffff irq 27 on simplebus1
generic_timer0: <ARMv8 Generic Timer> irq 0,1,2,3 on ofwbus0
Timecounter "ARM MPCore Timecounter" frequency 12500000 Hz quality 1000
Event timer "ARM MPCore Eventtimer" frequency 12500000 Hz quality 1000
cpulist0: <Open Firmware CPU Group> on ofwbus0
cpu0: <Open Firmware CPU> on cpulist0
cpu1: <Open Firmware CPU> on cpulist0
pmu0: <Performance Monitoring Unit> irq 4 on ofwbus0
spi0: <Armada 37x0 SPI controller> mem 0x10600-0x10fff irq 6 on simplebus1
iichb0: <Marvell Armada 37x0 IIC controller> mem 0x11000-0x11023 irq 7 on simplebus1
iicbus0: <OFW I2C bus> on iichb0
iic0: <I2C generic I/O> on iicbus0
uart0: <Marvell Armada 3700 UART> mem 0x12000-0x121ff irq 9,10,11 on simplebus1
uart0: console (115200,n,8,1)
gpioc0: <GPIO controller> on gpio0
gpioc1: <GPIO controller> on gpio1
mvneta0: <NETA controller> mem 0x30000-0x33fff irq 14 on simplebus1
mvneta0: version is 10
mvneta0: Ethernet address: f0:ad:4e:0b:f4:20
mdio0: <MDIO> on mvneta0
e6000sw0: <Marvell 88E6341> on mdio0
e6000sw0: multi-chip addressing mode (0x1)
e6000sw0: CPU port at 0
e6000sw0: fixed port at 0
e6000sw0: PHY at port 1
miibus0: <MII bus> on e6000sw0
e1000phy0: <Marvell 88E1000 Gigabit PHY> PHY 17 on miibus0
e1000phy0:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, 1000baseT, 1000baseT-master, 1000baseT-FDX, 1000baseT-FDX-master, auto
e6000sw0: PHY at port 2
miibus1: <MII bus> on e6000sw0
e1000phy1: <Marvell 88E1000 Gigabit PHY> PHY 18 on miibus1
e1000phy1:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, 1000baseT, 1000baseT-master, 1000baseT-FDX, 1000baseT-FDX-master, auto
e6000sw0: PHY at port 3
miibus2: <MII bus> on e6000sw0
e1000phy2: <Marvell 88E1000 Gigabit PHY> PHY 19 on miibus2
e1000phy2:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, 1000baseT, 1000baseT-master, 1000baseT-FDX, 1000baseT-FDX-master, auto
e6000sw0: switch is ready.
etherswitch0: <Switch controller> on e6000sw0
xhci0: <Marvell Integrated USB 3.0 controller> mem 0x58000-0x5bfff irq 16 on simplebus1
xhci0: 32 bytes context size, 32-bit DMA
usbus0 on xhci0
ehci0: <Marvell Integrated USB 2.0 controller> mem 0x5e000-0x5ffff irq 17 on simplebus1
usbus1: EHCI version 1.0
usbus1 on ehci0
sdhci_xenon0: <Armada Xenon SDHCI controller> mem 0xd0000-0xd02ff,0x1e808-0x1e80b irq 24 on simplebus1
mmc0: <MMC/SD bus> on sdhci_xenon0
sdhci_xenon1: <Armada Xenon SDHCI controller> mem 0xd8000-0xd82ff,0x17808-0x1780b irq 25 on simplebus1
mmc1: <MMC/SD bus> on sdhci_xenon1
ahci0: <AHCI SATA controller> mem 0xe0000-0xe1fff irq 26 on simplebus1
ahci0: AHCI v1.30 with 1 6Gbps ports, Port Multiplier supported with FBS
ahcich0: <AHCI channel> at channel 0 on ahci0
pcib0: <Marvell Armada 3700 PCIe Bus Controller> mem 0xd0070000-0xd008ffff irq 5 on simplebus0
pcib0: link never came up
pci0: <PCI bus> on pcib0
gpioled0: <GPIO LEDs> on ofwbus0
cryptosoft0: <software crypto>
Timecounters tick every 1.000 msec
mvneta0: link state changed to UP
spibus0: <OFW SPI bus> on spi0
mx25l0: <M25Pxx Flash Family> at cs 0 mode 0 on spibus0
mx25l0: device type mx25u3235f, size 4096K in 64 sectors of 64K, erase size 4K
e6000sw0port1: link state changed to DOWN
e6000sw0port2: link state changed to DOWN
e6000sw0port3: link state changed to DOWN
usbus0: 5.0Gbps Super Speed USB v3.0
usbus1: 480Mbps High Speed USB v2.0
ugen0.1: <Marvell XHCI root HUB> at usbus0
uhub0: <Marvell XHCI root HUB, class 9/0, rev 3.00/1.00, addr 1> on usbus0
ugen1.1: <Marvell EHCI root HUB> at usbus1
uhub1: <Marvell EHCI root HUB, class 9/0, rev 2.00/1.00, addr 1> on usbus1
mmc0: No compatible cards found on bus
mmcsd0: 8GB <MMCHC SEM08G 3.10 SN 9574341C MFG 09/2016 by 69 0x0000> at mmc1 50.0MHz/8bit/65535-block
mmcsd0boot0: 2MB partion 1 at mmcsd0
mmcsd0boot1: 2MB partion 2 at mmcsd0
mmcsd0rpmb: 2MB partion 3 at mmcsd0
uhub0: 2 ports with 2 removable, self powered
uhub1: 1 port with 1 removable, self powered
e6000sw0port2: link state changed to UP
Release APs
CPU  0: ARM Cortex-A53 r0p4 affinity:  0
 Instruction Set Attributes 0 = <AES+PMULL,SHA1,SHA2,CRC32>
 Instruction Set Attributes 1 = <0>
         Processor Features 0 = <GIC,AdvSIMD,Float,EL3 32,EL2 32,EL1 32,EL0 32>
         Processor Features 1 = <0>
      Memory Model Features 0 = <4k Granule,64k Granule,MixedEndian,S/NS Mem,16bit ASID,1TB PA>
      Memory Model Features 1 = <>
             Debug Features 0 = <2 CTX Breakpoints,4 Watchpoints,6 Breakpoints,PMUv3,Debug v8>
             Debug Features 1 = <0>
         Auxiliary Features 0 = <0>
         Auxiliary Features 1 = <0>
CPU  1: ARM Cortex-A53 r0p4 affinity:  1
Trying to mount root from ufs:/dev/ufsid/5cdd3c209fe36da7 [rw,noatime]...
WARNING: / was not properly dismounted
WARNING: /: mount pending error: blocks 32 files 2
Warning: no time-of-day clock registered, system time will not be set accurately
Configuring crash dumps...
dumpon: /dev/label/swap*: No such file or directory
Unable to specify /dev/label/swap* as a dump device.
No suitable dump device was found.
Applying fix for FreeBSD-SA-19:10.ufs
** SU+J Recovering /dev/ufsid/5cdd3c209fe36da7
** Reading 11730944 byte journal from inode 4.
** Building recovery table.
** Resolving unreferenced inode list.
** Processing journal entries.
** 720 journal records in 86016 bytes for 26.79% utilization
** Freed 185 inodes (3 dirs) 296 blocks, and 319 frags.

***** FILE SYSTEM MARKED CLEAN *****
Filesystems are clean, continuing...
Mounting filesystems...
random: unblocking device.

        __
 _ __  / _|___  ___ _ __  ___  ___
| '_ \| |_/ __|/ _ \ '_ \/ __|/ _ \
| |_) |  _\__ \  __/ | | \__ \  __/
| .__/|_| |___/\___|_| |_|___/\___|
|_|


Welcome to pfSense 2.4.4-RELEASE (Patch 3)...

...ELF ldconfig path: /lib /usr/lib /usr/lib/compat /usr/local/lib /usr/lib/engines /usr/local/lib /usr/local/lib/ipsec /usr/local/lib/perl5/5.30/mach/CORE
done.
Shared object "libthoth.so.3" not found, required by "ping-auth"
>>> Upgrading necessary packages... 
Checking for upgrades (7 candidates): ....... done
Processing candidates (7 candidates): ....... done
Checking integrity... done (0 conflicting)
The following 7 package(s) will be affected (of 0 checked):

New packages to be INSTALLED:
        php72-intl: 7.2.29 [pfSense]

Installed packages to be UPGRADED:
        snort: 2.9.15 -> 2.9.15.1 [pfSense]
        pfSense-u-boot-env: 20181018_2 -> 20200316 [pfSense]
        pfSense-default-config-serial: 2.4.4_3 -> 2.4.5 [pfSense-core]
        pfSense-base: 2.4.4_3 -> 2.4.5 [pfSense-core]
        pfSense: 2.4.4_3 -> 2.4.5 [pfSense]
        aws-sdk-php72: 3.61.8 -> 3.103.2 [pfSense]

Number of packages to be installed: 1
Number of packages to be upgraded: 6

The process will require 4 MiB more space.
[1/7] Installing php72-intl-7.2.29...
[1/7] Extracting php72-intl-7.2.29: .......... done
[2/7] Upgrading snort from 2.9.15 to 2.9.15.1...
[2/7] Extracting snort-2.9.15.1: ......panic: ufs_dirbad: /: bad dir ino 1287 at offset 1536: mangled entry
cpuid = 0
Uptime: 32s
Automatic reboot in 15 seconds - press a key on the console to abort
--> Press a key on the console to reboot,
--> or switch off the system now.
a37x0_pinctl_reset: Rebooting...
TIM-1.0
WTMI-armada-17.10.5-34ce216
WTMI: system early-init
SVC REV: 5, CPU VDD voltage: 1.260V

Fill memory before self refresh...done

Now in Self-refresh Mode
Exited self-refresh ...


Self refresh Pass.
DDR self test mode test done!!
Vref read training
===================
Final vdac_value 0x0000001F

Vref write training
===================
Final vref_value 0x0000001F

DLL TUNING
==============
   DLL 0xc0001050[21:16]: [5,37,1e]
   DLL 0xc0001050[29:24]: [6,2c,19]
   DLL 0xc0001054[21:16]: [6,31,1b]
   DLL 0xc0001054[29:24]: [9,2e,1b]
   DLL 0xc0001074[21:16]: [0,3f,1f]
   DLL 0xc0001074NOTICE:  Booting Trusted Firmware
NOTICE:  BL1: v1.3(release):armada-17.10.8:34247e0
NOTICE:  BL1: Built : 16:19:41, Nov  1 2NOTICE:  BL2: v1.3(release):armada-17.10.8:34247e0
NOTICE:  BL2: Built : 16:19:45, Nov  1 20NOTICE:  BL31: v1.3(release):armada-17.10.8:34247e0
NOTICE:  BL31:

U-Boot 2017.03-armada-17.10.2-g6a6581a-dirty (Nov 01 2018 - 16:04:57 -0300)

Model: Marvell Armada 3720 Community Board ESPRESSOBin
       CPU    @ 1200 [MHz]
       L2     @ 800 [MHz]
       TClock @ 200 [MHz]
       DDR    @ 750 [MHz]
DRAM:  1 GiB
U-Boot DT blob at : 000000003f716298
Comphy-0: USB3          5 Gbps    
Comphy-1: PEX0          2.5 Gbps  
Comphy-2: SATA0         6 Gbps    
SATA link 0 timeout.
AHCI 0001.0300 32 slots 1 ports 6 Gbps 0x1 impl SATA mode
flags: ncq led only pmp fbss pio slum part sxs 
PCIE-0: Link down
MMC:   sdhci@d0000: 0, sdhci@d8000: 1
SF: Detected mx25u3235f with page size 256 Bytes, erase size 64 KiB, total 4 MiB
Net:   eth0: neta@30000 [PRIME]
Hit any key to stop autoboot:  0 
Card did not respond to voltage select!
mmc_init: -95, time 40
** Bad device mmc 0 **
Card did not respond to voltage select!
mmc_init: -95, time 23
** Bad device mmc 0 **
## Starting EFI application at 05000000 ...
efi_load_pe: Invalid DOS Signature
## Application terminated, r = -2
reading efi/boot/bootaa64.efi
393216 bytes read in 23 ms (16.3 MiB/s)
reading armada-3720-sg1100.dtb
13323 bytes read in 11 ms (1.2 MiB/s)
## Starting EFI application at 05000000 ...
Card did not respond to voltage select!
mmc_init: -95, time 23
Scanning disk sdhci@d8000.blk...
Found 4 disks

[Rico]

The easy and fastest way is to clean reinstall 2.4.5 and then restore your Backup.
https://docs.netgate.com/pfsense/en/latest/solutions/sg-1100/reinstall-pfsense.html

-Rico