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    Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.

    Problems Installing or Upgrading pfSense Software
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    • jimpJ
      jimp Rebel Alliance Developer Netgate @alethewizard
      last edited by

      @alethewizard said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

      @jimp

      Thank you.

      My EFI partition is 200M.

      Could I resize the /dev/msdosfs/EFISYS to be more than 800K?

      We looked into doing that in an automated manner at one time, but deemed it too dangerous. While technically possible you'd spend more time doing that and possibly messing it up than you would just reinstalling and recovering the configuration.

      Once upon a time the FreeBSD EFI update method involved writing out a FAT filesystem image onto the partition rather than mounting and copying files, and that image was very small since it didn't need to be much larger than the loader itself. That was ... less than ideal for a number of reasons. But it's hard to break out of that in a safe manner.

      Remember: Upvote with the ๐Ÿ‘ button for any user/post you find to be helpful, informative, or deserving of recognition!

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      A 1 Reply Last reply Reply Quote 4
      • B
        beatvjiking @jimp
        last edited by

        @jimp this install is from last year - I'd done a fresh install of 2.6 onto it to get ZFS in place. I have other machines on identical hardware and circumstances that aren't seeing the issue - is there some kind of weird corner case I hit? Maybe a workaround? The reinstalls are easy to do only if one can get to the machines.

        1 Reply Last reply Reply Quote 2
        • A
          alethewizard @jimp
          last edited by

          @jimp

          Thank you jimp!

          Simply extraordinary! :)

          You're right: with the config recovery in the installer in 3 minutes I have the VM again with new version 2.7.2.

          Thank you very much!

          1 Reply Last reply Reply Quote 1
          • jimpJ
            jimp Rebel Alliance Developer Netgate
            last edited by

            WARNING: These commands may cause unintended harm to your installation, your state of being, aura, personal wellness, sanity, favorite sports team, and/or pets. Use with caution. Have backups and installation media nearby.

            If it's a VM, snapshot it before proceeding.

            Assuming your EFI partition is /dev/msdosfs/EFISYS, this should work. If it's not, substitute in the proper path (e.g. /dev/gpt/EFISYS or maybe /dev/vtbd0p1 for example.)

            # mkdir -p /boot/efi
            # mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
            # mkdir -p /tmp/efitmp
            # cp -Rp /boot/efi/* /tmp/efitmp
            # umount /boot/efi
            # newfs_msdos -F 32 -c 1 -L EFISYS /dev/msdosfs/EFISYS
            # mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
            # cp -Rp /tmp/efitmp/* /boot/efi/
            

            Afterwards you should have an EFI filesystem that is the full size of the partition, which is roughly 200M.

            The upgrade should proceed after that.

            If it doesn't work, roll back or reinstall. You never saw this post. That torpedo did not self-destruct. You heard it hit the hull. I was never here.

            Remember: Upvote with the ๐Ÿ‘ button for any user/post you find to be helpful, informative, or deserving of recognition!

            Need help fast? Netgate Global Support!

            Do not Chat/PM for help!

            B S J T N 29 Replies Last reply Reply Quote 84
            • B
              beatvjiking @jimp
              last edited by

              @jimp this worked perfectly for me! I appreciate the help on all of this. I was willing to take the risk in this situation because if there was no workaround, it ended with me getting on a plane; if the workaround blew up the system, I'd be getting on a plane. Thank you for helping me take that calculated risk. And there's no plane involved!

              1 Reply Last reply Reply Quote 2
              • S
                slu @jimp
                last edited by

                @jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

                You never saw this post.

                Thank you @jimp I will try this never saw workaround. :)

                Technical it's not a problem for me to reinstall, but I must travel hundreds of km between the offices...

                pfSense Gold subscription

                1 Reply Last reply Reply Quote 1
                • J
                  josh.hall @jimp
                  last edited by

                  @jimp I'll do my best Col. Klink impersonation. I see nothing! I know nothing!

                  Also, thanks for showing us that nothing. Might be less than elegant, and certainly risky... but, it means I don't need to physically move the system to a monitor to rebuild it completely. What's the point of working in software if we can't be a bit lazy now and then?

                  1 Reply Last reply Reply Quote 1
                  • T
                    tighernain @jimp
                    last edited by

                    @jimp

                    This worked for me, thank you for the help.

                    1 Reply Last reply Reply Quote 0
                    • N
                      nol166 @jimp
                      last edited by

                      @jimp Logged in just to say thank you for posting this. It worked for me!

                      I appreciate your help!

                      1 Reply Last reply Reply Quote 0
                      • C
                        crsesilva @jimp
                        last edited by

                        @jimp Logged in just to say thank you for posting this. It worked for me!

                        I appreciate your help!

                        1 Reply Last reply Reply Quote 0
                        • M
                          Making_sense_of_pfSense
                          last edited by

                          My /boot/efi partition was 779K.
                          48e287fe-a138-4903-b649-2eab0ab536fc-immagine.png

                          Then I ran the commands that @jimp provided and now it's 197M!
                          589271a2-4b04-42a3-9959-0e0bf02fb99f-immagine.png

                          After that, pfSense-upgrade had no issue upgrading from 2.7.1 to 2.7.2!
                          Thank you so much!

                          Running pfSense Community Edition 2.7.2 on a Qotom Mini PC.

                          1 Reply Last reply Reply Quote 0
                          • S
                            slu @jimp
                            last edited by

                            Confirm, it's working!

                            /dev/msdosfs/EFISYS                                197M    512B    197M     0%    /boot/efi
                            

                            Thank you very much @jimp ๐Ÿ‘

                            pfSense Gold subscription

                            1 Reply Last reply Reply Quote 0
                            • K
                              Klaus2314 @slu
                              last edited by Klaus2314

                              @slu same issue here, but the procedure above fixed it. thanks! I had to power cycle the device after reboot though. it did not come back after reboot. same on my SG1100.

                              Updating the EFI loader
                              install: //boot/efi/efi/boot/INS@8I5bRD: Input/output error
                              pkg-static: POST-INSTALL script failed
                              
                              1 Reply Last reply Reply Quote 0
                              • L
                                lnxfrk @jimp
                                last edited by

                                @jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

                                You never saw this post.

                                I'm certainly glad I saw this post. Thank you @jimp - At some point I'll plan on doing a fresh install as I'm sure that will help long term. I think the initial install for me was 2.4.5p1 so it's been a while.
                                Again, thanks!

                                1 Reply Last reply Reply Quote 0
                                • R
                                  romanr
                                  last edited by

                                  never saw this post! but it's working!

                                  1 Reply Last reply Reply Quote 0
                                  • T
                                    t1e1
                                    last edited by

                                    I can confirm this worked for an MBT-2200 (Minnowboard) which has not had a fresh install since at least Ver 2.4.5 (and still hasn't).

                                    I did not have to power-cycle the unit, though after close to 20 minutes I was almost ready to either do it, or hook a monitor to it (not as easy as it sounds, or I would have done it first). I'm glad I waited and didn't crash it during the final part of the upgrade!

                                    Thanks @jimp!

                                    1 Reply Last reply Reply Quote 0
                                    • F
                                      fabiensch @jimp
                                      last edited by

                                      @jimp thanks! It worked for me too! ๐Ÿ™๐Ÿป

                                      Before :

                                      [2.7.1-RELEASE][root@core]/root: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
                                      [2.7.1-RELEASE][root@core]/root: df -hi /boot/efi/efi/boot/
                                      Filesystem             Size    Used   Avail Capacity iused ifree %iused  Mounted on
                                      /dev/msdosfs/EFISYS    779K    386K    393K    50%       3   509    1%   /boot/efi
                                      

                                      After :

                                      [2.7.1-RELEASE][root@core]/root: mkdir -p /boot/efi
                                      [2.7.1-RELEASE][root@core]/root: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
                                      [2.7.1-RELEASE][root@core]/root: mkdir -p /tmp/efitmp
                                      [2.7.1-RELEASE][root@core]/root: cp -Rp /boot/efi/* /tmp/efitmp
                                      [2.7.1-RELEASE][root@core]/root: umount /boot/efi
                                      [2.7.1-RELEASE][root@core]/root: newfs_msdos -F 32 -c 1 -L EFISYS /dev/msdosfs/EFISYS
                                      /dev/msdosfs/EFISYS: 403266 sectors in 403266 FAT32 clusters (512 bytes/cluster)
                                      BytesPerSec=512 SecPerClust=1 ResSectors=32 FATs=2 Media=0xf0 SecPerTrack=63 Heads=16 HiddenSecs=0 HugeSectors=409600 FATsecs=3151 RootCluster=2 FSInfo=1 Backup=2
                                      [2.7.1-RELEASE][root@core]/root: mount_msdosfs /dev/msdosfs/EFISYS /boot/efi
                                      [2.7.1-RELEASE][root@core]/root: cp -Rp /tmp/efitmp/* /boot/efi/
                                      [2.7.1-RELEASE][root@core]/root: df -hi /boot/efi/efi/boot/
                                      Filesystem             Size    Used   Avail Capacity iused ifree %iused  Mounted on
                                      /dev/msdosfs/EFISYS    197M    386K    197M     0%       0     0     -   /boot/efi
                                      

                                      Up to date in 2.7.2 now !

                                      Have a nice sunday!

                                      1 Reply Last reply Reply Quote 1
                                      • jimpJ
                                        jimp Rebel Alliance Developer Netgate
                                        last edited by

                                        I opened a Redmine so we can look into an automated way to address this since it seems to be a lot more common than expected:

                                        https://redmine.pfsense.org/issues/15081

                                        Remember: Upvote with the ๐Ÿ‘ button for any user/post you find to be helpful, informative, or deserving of recognition!

                                        Need help fast? Netgate Global Support!

                                        Do not Chat/PM for help!

                                        X 1 Reply Last reply Reply Quote 6
                                        • D
                                          discy @jimp
                                          last edited by discy

                                          @jimp said in Unable to upgrade from 2.7.1 to 2.7.2 | Unmounting /boot/efi... done. | failed.:

                                          Yeah, those must be rather old installations to have an EFI partition that small. I thought we made them significantly larger several years ago.

                                          My first use of PFSense on this device (BYOD) started in April 2020 with whatever version was stable at that time.
                                          From that point on I have only done in-place upgrades. This is the first time I run into issues.
                                          Not sure what is considered to be old, but this doesn't seem that old to me.
                                          The commands from your post did fix it.

                                          1 Reply Last reply Reply Quote 1
                                          • X
                                            xparanoik @jimp
                                            last edited by

                                            @jimp thanks :) I have a pfSense box about 6,000 miles away, I owe you a beer!

                                            1 Reply Last reply Reply Quote 0
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