NetGate stuck in Mountroot after upgrade to 2.2

[dillstone]

I'm trying to bring several of these Netgate ALIX.2D13 appliances to the latest version from 2.0. Like a blind a dumb man, I let it do the auto-update and now its stuck in mountroot. From searching forums, I've figured it has to do with the drivers and renaming of the CF device but I can't get this thing to boot. I guess what I need is two-fold. First, for the two test ones that are now stuck in mountroot, how do I get them to boot, and second, how do I get the rest of them to remotely upgrade without touching them all physically. I'll paste in my logs below:

Copyright 1992-2014 The FreeBSD Project.
Copyright (c) 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994
        The Regents of the University of California. All rights reserved.
FreeBSD is a registered trademark of The FreeBSD Foundation.
FreeBSD 10.1-RELEASE-p15 #0 c5ab052(releng/10.1)-dirty: Sat Jul 25 20:28:41 CDT 2015
    cmb@factory22-i386-builder.pfmechanics.com:/usr/obj.i386/usr/pfSensesrc/src/sys/pfSense_wrap.10.i386 i386
FreeBSD clang version 3.4.1 (tags/RELEASE_34/dot1-final 208032) 20140512
VT: running with driver "vga".
CPU: Geode(TM) Integrated Processor by AMD PCS (498.06-MHz 586-class CPU)
  Origin = "AuthenticAMD"  Id = 0x5a2  Family = 0x5  Model = 0xa  Stepping = 2
  Features=0x88a93d <fpu,de,pse,tsc,msr,cx8,sep,pge,cmov,clflush,mmx>AMD Features=0xc0400000 <mmx+,3dnow!+,3dnow!>real memory  = 268435456 (256 MB)
avail memory = 226222080 (215 MB)
pnpbios: Bad PnP BIOS data checksum
random device not loaded; using insecure entropy
ipw_bss: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw/.
ipw_bss: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_bss_fw, 0xc08122b0, 0) error 1
ipw_ibss: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw/.
ipw_ibss: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_ibss_fw, 0xc0812360, 0) error 1
ipw_monitor: You need to read the LICENSE file in /usr/share/doc/legal/intel_ipw/.
ipw_monitor: If you agree with the license, set legal.intel_ipw.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (ipw_monitor_fw, 0xc0812410, 0) error 1
iwi_bss: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi/.
iwi_bss: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_bss_fw, 0xc083aa40, 0) error 1
iwi_ibss: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi/.
iwi_ibss: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_ibss_fw, 0xc083aaf0, 0) error 1
iwi_monitor: You need to read the LICENSE file in /usr/share/doc/legal/intel_iwi/.
iwi_monitor: If you agree with the license, set legal.intel_iwi.license_ack=1 in /boot/loader.conf.
module_register_init: MOD_LOAD (iwi_monitor_fw, 0xc083aba0, 0) error 1
wlan: mac acl policy registered
kbd0 at kbdmux0
K6-family MTRR support enabled (2 registers)
random: <software, yarrow="">initialized
ACPI BIOS Error (bug): A valid RSDP was not found (20130823/tbxfroot-223)
ACPI: Table initialisation failed: AE_NOT_FOUND
ACPI: Try disabling either ACPI or apic support.
cryptosoft0: <software crypto="">on motherboard
padlock0: No ACE support.
pcib0 pcibus 0 on motherboard
pci0: <pci bus="">on pcib0
Geode LX: PC Engines ALIX.2 v0.99h tinyBIOS V1.4a (C)1997-2007
pci0: <encrypt decrypt,="" entertainment="" crypto="">at device 1.2 (no driver attached)
vr0: <via 10="" vt6105m="" rhine="" iii="" 100basetx="">port 0x1000-0x10ff mem 0xe0000000-0xe00000ff irq 10 at device 9.0 on pci0
vr0: Quirks: 0x2
vr0: Revision: 0x96
miibus0: <mii bus="">on vr0
ukphy0: <generic ieee="" 802.3u="" media="" interface="">PHY 1 on miibus0
ukphy0:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, auto, auto-flow
vr0: Ethernet address: 00:0d:b9:28:a7:fc
vr1: <via 10="" vt6105m="" rhine="" iii="" 100basetx="">port 0x1400-0x14ff mem 0xe0040000-0xe00400ff irq 11 at device 10.0 on pci0
vr1: Quirks: 0x2
vr1: Revision: 0x96
miibus1: <mii bus="">on vr1
ukphy1: <generic ieee="" 802.3u="" media="" interface="">PHY 1 on miibus1
ukphy1:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, auto, auto-flow
vr1: Ethernet address: 00:0d:b9:28:a7:fd
vr2: <via 10="" vt6105m="" rhine="" iii="" 100basetx="">port 0x1800-0x18ff mem 0xe0080000-0xe00800ff irq 15 at device 11.0 on pci0
vr2: Quirks: 0x2
vr2: Revision: 0x96
miibus2: <mii bus="">on vr2
ukphy2: <generic ieee="" 802.3u="" media="" interface="">PHY 1 on miibus2
ukphy2:  none, 10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, auto, auto-flow
vr2: Ethernet address: 00:0d:b9:28:a7:fe
isab0: <pci-isa bridge="">port 0x6000-0x6007,0x6100-0x61ff,0x6200-0x623f,0x9d00-0x9d7f,0x9c00-0x9c3f at device 15.0 on pci0
isa0: <isa bus="">on isab0
atapci0: <amd cs5536="" udma100="" controller="">port 0x1f0-0x1f7,0x3f6,0x170-0x177,0x376,0xff00-0xff0f at device 15.2 on pci0
ata0: <ata channel="">at channel 0 on atapci0
ata1: <ata channel="">at channel 1 on atapci0
ohci0: <ohci (generic)="" usb="" controller="">mem 0xefffe000-0xefffefff irq 12 at device 15.4 on pci0
usbus0 on ohci0
ehci0: <amd cs5536="" (geode)="" usb="" 2.0="" controller="">mem 0xefffd000-0xefffdfff irq 12 at device 15.5 on pci0
usbus1: EHCI version 1.0
usbus1 on ehci0
cpu0 on motherboard
pmtimer0 on isa0
orm0: <isa option="" rom="">at iomem 0xe0000-0xea7ff pnpid ORM0000 on isa0
atrtc0: <at realtime="" clock="">at port 0x70 irq 8 on isa0
Event timer "RTC" frequency 32768 Hz quality 0
attimer0: <at timer="">at port 0x40 on isa0
Timecounter "i8254" frequency 1193182 Hz quality 0
Event timer "i8254" frequency 1193182 Hz quality 100
ppc0: parallel port not found.
uart0: <16550 or compatible> at port 0x3f8-0x3ff irq 4 flags 0x10 on isa0
uart0: console (38400,n,8,1)
uart1: <16550 or compatible> at port 0x2f8-0x2ff irq 3 on isa0
Timecounters tick every 1.000 msec
IPsec: Initialized Security Association Processing.
usbus0: 12Mbps Full Speed USB v1.0
usbus1: 480Mbps High Speed USB v2.0
ugen0.1: <amd>at usbus0
uhub0: <amd 1="" 9="" ohci="" root="" hub,="" class="" 0,="" rev="" 1.00="" 1.00,="" addr="">on usbus0
ugen1.1: <amd>at usbus1
uhub1: <amd 1="" 9="" ehci="" root="" hub,="" class="" 0,="" rev="" 2.00="" 1.00,="" addr="">on usbus1
ada0 at ata0 bus 0 scbus0 target 0 lun 0
ada0: <elite pro="" cf="" card="" 4gb="" ver6.04k="">ATA-5 device
ada0: Serial Number 5B250B000000C2CD
ada0: 16.700MB/s transfers (PIO4, PIO 512bytes)
ada0: 3811MB (7806960 512 byte sectors: 16H 63S/T 7745C)
ada0: Previously was known as ad0
GEOM_PART: integrity check failed (ada0, MBR)
GEOM_PART: integrity check failed (diskid/DISK-5B250B000000C2CD, MBR)
random: unblocking device.
Timecounter "TSC" frequency 498060820 Hz quality 800
Root mount waiting for: usbus1 usbus0
uhub0: 4 ports with 4 removable, self powered
Root mount waiting for: usbus1
uhub1: 4 ports with 4 removable, self powered
Trying to mount root from ufs:/dev/ufs/pfsense1 [ro,sync,noatime]…
mountroot: waiting for device /dev/ufs/pfsense1 ...
Mounting from ufs:/dev/ufs/pfsense1 failed with error 19.

Loader variables:
  vfs.root.mountfrom=ufs:/dev/ufs/pfsense1
  vfs.root.mountfrom.options=ro,sync,noatime

Manual root filesystem specification:
  <fstype>: <device>[options]
      Mount <device>using filesystem <fstype>and with the specified (optional) option list.

eg. ufs:/dev/da0s1a
        zfs:tank
        cd9660:/dev/acd0 ro
          (which is equivalent to: mount -t cd9660 -o ro /dev/acd0 /)

?              List valid disk boot devices
  .              Yield 1 second (for background tasks)
  <empty line="">Abort manual input

mountroot> ?

List of GEOM managed disk devices:
  diskid/DISK-5B250B000000C2CD ada0

I also tried:

OK set hw.ata.atapi_dma="0"
OK set hw.ata.ata_dma="0"
OK set hw.ata.wc="0"

but its doing the same thing.

Thanks in advance!</empty></fstype></device></device></fstype></elite></amd></amd></amd></amd></at></at></isa></amd></ohci></ata></ata></amd></isa></pci-isa></generic></mii></via></generic></mii></via></generic></mii></via></encrypt></pci></software></software,></mmx+,3dnow!+,3dnow!></fpu,de,pse,tsc,msr,cx8,sep,pge,cmov,clflush,mmx>

[Gertjan]

Hi,

I don't know nothing about boot problems on dedicated devices, I prefer dedicated small 'real' PC for running pfSEnse, but what I know is that this:

ACPI: Try disabling either ACPI or apic support.

=> ACPI troubles. I've seen many issues with ACPI in the (this) forum.

Try switching the related ACPI option in your 'bios' …
The same thing goes for the ATA/IDE interfaces

[dillstone]

This is pretty much your entire ALIX bios:

9 9600 baud (2) 19200 baud (3) 38400 baud (5) 57600 baud (1) 115200 baud
C CHS mode (L) LBA mode (W) HDD wait (V) HDD slave (U) UDMA enable
(M) MFGPT workaround
(P) late PCI init
R Serial console enable
(E) PXE boot enable
(X) Xmodem upload
(Q) Quit

[dillstone]

For what its worth, I was able to crack open the case, pull out the CF, install 'netgate-2.2-RELEASE-4g-i386-nanobsd.m1n1wall.img' to the CF and it successfully boots into 2.2 (free bsd 10.1).  So the question becomes, why won't the auto upgrade work and what the heck is stopping the device from booting after.