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Netgate 4200 - boot problems

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  • C Offline
    crgbt @stephenw10
    last edited by Feb 14, 2025, 3:22 PM

    @stephenw10 Yeah, that's right - it got to the boot menu, then the boot process started to scroll on the screen but stalled ~20 lines in, and it was always the same line it stalled on. I tried a full power drain too, but it still stalled at the same point.

    I should have really saved the output from the session but as I say, I thought it was just a one-time oddity - sorry I don't have more info to provide, but if it ever happens again, I will make sure to save the output and post on the forums.

    1 Reply Last reply Reply Quote 1
    • J Offline
      johndoe102 @stephenw10
      last edited by johndoe102 Mar 17, 2025, 11:18 AM Mar 17, 2025, 11:17 AM

      @stephenw10 Sorry for replying after almost one month (private reasons).
      So it happened again about one week ago. So I connected to the console via USB, but there was no output there. The device just freeze with the solid orange circle led and nothing happened.
      best regards
      Tom

      1 Reply Last reply Reply Quote 0
      • S Online
        stephenw10 Netgate Administrator
        last edited by Mar 17, 2025, 11:53 AM

        Mmm, I wouldn't expect any output if it's in standby which is indicated by the orange LED.

        Did it boot back normally after power cycling?

        J 1 Reply Last reply Mar 17, 2025, 12:01 PM Reply Quote 0
        • J Offline
          johndoe102 @stephenw10
          last edited by Mar 17, 2025, 12:01 PM

          @stephenw10
          After second power off and on yes.

          1 Reply Last reply Reply Quote 0
          • S Online
            stephenw10 Netgate Administrator
            last edited by Mar 17, 2025, 12:08 PM

            Can you replicate the failure with the console already connected? That may show why it's going to standby.

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            • P Offline
              pfsense16v
              last edited by May 10, 2025, 3:44 PM

              Saturday morning and I wake up to my network down. It appears that sometime overnight, my SG-4200 had an issue and it won't boot up. It is on a UPS so I don't suspect a power issue. From the console, it appears that it can't find a boot partition and it sits on Start pxe over IPv4.... Eventually, it times out and gets to a SHELL> prompt. Any tips to recover from here?

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              • S Online
                stephenw10 Netgate Administrator
                last edited by May 10, 2025, 4:31 PM

                If you enter the bios setup do you see the boot device listed?

                Was it booting from eMMC?

                P 1 Reply Last reply May 10, 2025, 4:44 PM Reply Quote 0
                • P Offline
                  pfsense16v @stephenw10
                  last edited by May 10, 2025, 4:44 PM

                  @stephenw10 My assumption was yes. It was booting from whatever was configured out-of-the-box. I didn't modify any configurations when I purchased it. back in March '24.

                  After reading this post, it sounds like a drive failure and I might need an NVME drive but I'm looking for options before I do. I've got a memstick ready to go too.

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                  • S Online
                    stephenw10 Netgate Administrator
                    last edited by May 10, 2025, 6:37 PM

                    Try booting from the installer on a memstick and see if it shows the eMMC as an available target. If it's not there then you almost certainly have a failed drive unfortunately.

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                    • P Offline
                      pfsense16v
                      last edited by May 10, 2025, 10:54 PM

                      I see the first boot is da0p1 which should be the eMMC. I moved my USB up to 2 and 3.

                      On powerup, it skipped right over the eMMC and booted directly into my USB memstick. I tried to run the installer, but it said it could not locate a storage device.

                      Any other ideas before installing an NVMe drive?

                      20250510_174507.jpg

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                      • S Online
                        stephenw10 Netgate Administrator
                        last edited by May 10, 2025, 10:56 PM

                        If you've done a full power cycle there isn't much else that can be done. If the installer doesn't see it then it almost certainly isn't responding.

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                        • P Offline
                          pfsense16v
                          last edited by May 10, 2025, 11:41 PM

                          For what it is worth, a little bit more information for thread. I disconnected the cables and noticed how hot the system was. I let it cool down for a while and plugged it back in to see if anything changed after a bit of a cool down. It tried to boot up to the eMMC but it generated many errors. I tried to reinstall the software and the same errors. 20250510_183115.jpg

                          Not sure if this is something a recovery tool of some sort can fix.

                          I've got an NVME now and will let you know when I'm back online.

                          1 Reply Last reply Reply Quote 0
                          • P Offline
                            pfsense16v
                            last edited by May 11, 2025, 4:58 AM

                            Back online with an NVMe. However, the whole wiping of existing disks (and references to it) was a total failure. No matter which commands I tried to wipe the disk, none worked because it couldn't read/write to the eMMC (da1) drive to "delete" it. The best I could do was not allowing it to be part of the boot process.

                            Even after installing the new NVMe, I'm still getting errors from da1 on boot up. I don't know if during the boot it does some kind of sanity check on all the drives first but once it is done, it boots on to the new NVMe.

                            So, for now, I'm back online. I'm going to spend some time tomorrow exploring why I'm still getting drive issues.

                            Netgate got me on this one. 14 months in and I had to dish out some extra $$ because I'm just outside their warranty window. I've had good luck in the past with an sg-1100, 3100, and 5100. The 4200 was the POS. Here's hoping I get a few more years out of it.

                            M 1 Reply Last reply May 13, 2025, 2:22 AM Reply Quote 0
                            • S Online
                              stephenw10 Netgate Administrator
                              last edited by May 11, 2025, 12:40 PM

                              The external config loader tries to read da devices at boot to check for config files in root. That's probably what you're seeing there.

                              So it just throws errors when you try to gpart destroy or zpool labelclear it?

                              P 1 Reply Last reply May 13, 2025, 2:37 AM Reply Quote 0
                              • M Offline
                                Mission-Ghost @pfsense16v
                                last edited by May 13, 2025, 2:22 AM

                                @pfsense16v said in Netgate 4200 - boot problems:

                                Netgate got me on this one. 14 months in and I had to dish out some extra $$ because I'm just outside their warranty window. I've had good luck in the past with an sg-1100, 3100, and 5100. The 4200 was the POS. Here's hoping I get a few more years out of it.

                                Maybe you've seen this massive thread on the general topic of zfs wearing out SSDs, at least, with the default configuration; if not, have a look. I'm linking to the bottom line, but there's wealth of information above it in the thread:

                                https://forum.netgate.com/post/1214498

                                The bottom line shows basic config changes that should increase the service life of the SSD.

                                P 1 Reply Last reply May 13, 2025, 2:47 AM Reply Quote 0
                                • P Offline
                                  pfsense16v @stephenw10
                                  last edited by May 13, 2025, 2:37 AM

                                  @stephenw10 Yes, sir. Of course, the commands to look up information worked, but any command I used to write over or delete would throw errors.

                                  Side note. As I'm not too savvy with all the Linux commands, I used AI as my assistant to help troubleshoot. I gave it my scenario and even gave it my outputs, and it generated the custom commands, which I needed to troubleshoot my system. I found it funny that it too was perplexed that nothing was working. It also kept commenting on how these results indicate serious problems with the drive. Eventually, it recommended that we give up trying to delete the eMMC and move on with the installation of the NVMe.

                                  I use AI daily, which has been invaluable in this scenario. It feels like I'm chatting with tech support. I highly recommend it if you need help, especially late at night.

                                  dennypageD 1 Reply Last reply May 13, 2025, 5:34 AM Reply Quote 0
                                  • P Offline
                                    pfsense16v @Mission-Ghost
                                    last edited by May 13, 2025, 2:47 AM

                                    @Mission-Ghost Thank you. Reading it now.

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                                    • dennypageD Offline
                                      dennypage @pfsense16v
                                      last edited by May 13, 2025, 5:34 AM

                                      @pfsense16v said in Netgate 4200 - boot problems:

                                      As I'm not too savvy with all the Linux commands, I used AI as my assistant to help troubleshoot. I gave it my scenario and even gave it my outputs, and it generated the custom commands, which I needed to troubleshoot my system. I found it funny that it too was perplexed that nothing was working.

                                      You might want to start by making it clear to the AI assistant that you are asking about a FreeBSD system rather than a Linux system…

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                                      • P Offline
                                        pfsense16v
                                        last edited by May 13, 2025, 12:07 PM

                                        I did.

                                        1 Reply Last reply Reply Quote 0
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