@jimp:
You can filter traffic on bridged interfaces, so that would work fine, but the other concerns noted by wallabybob are valid. There will be increased CPU usage with traffic between interfaces, but that would be the same regardless of them being bridged or routed. You would also need to be careful to have each of these segments on their own layer2 broadcast domain – either separate switches or separate VLANs.
Thanks to wallabybob and jimp for your posts. On the CPU usage, not an issue, we have a dual core 3 gig of ram system to do the job. This network is only 30 users so network usage should be reasonable. Mostly just telnet traffic to a set of AS/400's and web traffic. The segments will be on there own physical switches so that should be OK.
Wallabybob, I fully agree on your comments about DNS/naming verses using IP address. I have been pushing that for a wile but now hit the wall and need to make the network changes.
Is it fare to say that as long as I through enough hardware at PFSense it can scale up to fairly hi volumes? Do we have any examples that I can show the boss if needed?
Thanks guys!
Rich