Hi jimp,
Thank You for the reply. I am fairly certain the reason the machine failed to boot off the 'first drive' / highest number bios sata port, that i disconnected,, on purpose,was due to the fact the first drive was marked as off line,as you said,,in the fstab.
I should have booted the machine with booth drives connected,, let the mirror array reubild then shut down and then disconnected the 'second drive" then booted on the first drive i disconnected , i am fairly certain the machine would have booted with no probs..
This scenario is hard to explain the sequence?:)..
After I rebooted the pfSense machine , after having reconnected both drives,,i looked every few minutes and had solid HD activity for about 20-30 mins until what i guessing the raid array was done 'rebuilding'(on 80gb sata drives).
In the dashbord geomirror widget i am seeing 'complete' in the raid setting. yeah!
Take Care,
Barry