@saxd40:
It appears that this issue still exists in 1.2.3-RELEASE. I never had issues with IPsec tunnels in old versions of pfSense, but ever since I upgraded to 1.2-3-RELEASE 6 months or so ago I've been having intermittent issues with tunnels hanging. In the last few days this has started being 3-5 outages per day (or more).
Are you using carp on the master site (two firewalls) ?
I'have a lot of ipsec tunnels, towards pfsense boxes and cisco routers (837,857 and 877).
I am using 'Prefer old IPsec SAs', and when A remote routers reboot (like AC loss) I must reboot the Firewall Master Node.
When 'Prefer old IPsec SAs' is off, the tunnel goes down after the phase1 lifetime.
From Ipsec status I always see green icons.
PS:I suggest to use openvpn (when you have firewalls on both sides :P )
Giacomo