@stephenw10 Thanks. That confirms to me that a single pfSense router (even better in a HA dual setup) would be a much cleaner setup for the following reasons:
A shared LAN would require hundreds of static routes
One pfSense box allows me to have multiple WANs in failover mode, with time-based bandwitdh restrictions, etc., etc.
Option of a HA setup just by getting a few extra ethernet ports
With an AMD FX 6xxxx and 16 GB o memory I only see 10% load.
If needed, functions like firewalling, DPI, antivirus and proxy could always be run in separate boxes.
I should able to route non-critical traffic between VLANs inside my HP1920 switches (like network projectors, public printers, media servers) to alleviate my main router.
I have only found 1 example of a shared LAN after days and days of searching.
There's plenty of examples of HA or transit/transport link between pfSense boxes
Thanks for the insight. Tomorrow (monday) I'll start redoing everything. I have exactly one month to get everything running until school starts... with one machine for now, and HA as soon as I can get the second unit setup with extra eth ports.